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Suzuki GSX-R 1000 Service Manual: Cushion rod inspection

Refer to cushion rod removal and installation .

Collar and spacer

  1. Remove the collar and spacer from the cushion rod.
  2.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one.

Suzuki GSX-R. Collar and spacer


Cushion rod bearing

  1. Insert the collar and spacer into bearing.
  2.  Check the play by moving the collar and spacer up and down. If excessive play is noted, replace the bearing with a new one. Refer to cushion rod bearing removal and installation .

Suzuki GSX-R. Cushion rod bearing


Cushion rod

Inspect the cushion rod for damage. If any defects are found, replace the cushion rod with a new one.

Suzuki GSX-R. Cushion rod


Cushion rod removal and installation
Removal Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .  Support the motorcycle with a jack to relieve load on t ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to cushion rod removal and installation .  Remove the cushion rod bearing with the special tool. Special tool (a): 0992120240 (bearing re ...

Other materials:

Rear shock absorber removal and installation
Removal Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .  Support the motorcycle with a jack to relieve load on the rear shock absorber.  Remove the left muffler and muffler chamber heat guard no. 2. Refer ...

Starter clutch inspection
Refer to starter clutch removal and installation . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Throttle body components  engine bottom side assembly Special tool ...

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