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Suzuki GSX-R 1000 Service Manual: Cushion rod inspection

Refer to “cushion rod removal and installation” .

Collar and spacer

  1. Remove the collar and spacer from the cushion rod.
  2.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one.

Suzuki GSX-R. Collar and spacer


Cushion rod bearing

  1. Insert the collar and spacer into bearing.
  2.  Check the play by moving the collar and spacer up and down. If excessive play is noted, replace the bearing with a new one. Refer to “cushion rod bearing removal and installation” .

Suzuki GSX-R. Cushion rod bearing


Cushion rod

Inspect the cushion rod for damage. If any defects are found, replace the cushion rod with a new one.

Suzuki GSX-R. Cushion rod


Cushion rod removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .  Support the motorcycle with a jack to relieve load on t ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing re ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Engine assembly removal
Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the front seat. R ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the clamps (1).  Disconnect the iap sensor (2) from the vacuum ...

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