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Suzuki GSX-R 1000 Service Manual: Cushion rod inspection

Refer to cushion rod removal and installation .

Collar and spacer

  1. Remove the collar and spacer from the cushion rod.
  2.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one.

Suzuki GSX-R. Collar and spacer


Cushion rod bearing

  1. Insert the collar and spacer into bearing.
  2.  Check the play by moving the collar and spacer up and down. If excessive play is noted, replace the bearing with a new one. Refer to cushion rod bearing removal and installation .

Suzuki GSX-R. Cushion rod bearing


Cushion rod

Inspect the cushion rod for damage. If any defects are found, replace the cushion rod with a new one.

Suzuki GSX-R. Cushion rod


Cushion rod removal and installation
Removal Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .  Support the motorcycle with a jack to relieve load on t ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to cushion rod removal and installation .  Remove the cushion rod bearing with the special tool. Special tool (a): 0992120240 (bearing re ...

Other materials:

Horn inspection
Note if the horn sound condition is normal, it is not necessary to inspect the horn button continuity. Horn button inspection Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the left handlebar switch lead ...

Precautions
Precautions for engine electrical device Refer to general precautions in section 00 (page 00-1) and precautions for electrical circuit service in section 00 (page 00-2). Component location Engine electrical components location Refer to electrical components location in section 0a . Dia ...

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 2 pcs.) No. 1 Driven plate (5 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

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