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Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gearshift shaft oil seal / bearing removal and installation

Removal

  1. Remove the gearshift shaft. Refer to gearshift shaft / gearshift cam plate removal and installation .
  2.  Remove the gearshift shaft oil seal (1).

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


  1. Remove the bearings (2) and (3) with the special tools.

Special tool (a): 0992120210 (bearing remover
(12 mm)) (b): 0993030104 (rotor remover
sliding shaft)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Installation

Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:

Caution

the removed oil seal and bearings must be replaced with new ones.

Note

the stamped mark side of gearshift shaft bearing faces outside.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Gearshift linkage inspection
Refer to gearshift shaft / gearshift cam plate removal and installation . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any de ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. Transmission compon ...

Other materials:

Precautions
Precautions for engine electrical device Refer to general precautions in section 00 (page 00-1) and precautions for electrical circuit service in section 00 (page 00-2). Component location Engine electrical components location Refer to electrical components location in section 0a . Dia ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures:  remove the cam chain guides. Refer to cam chain guide / cam chain tensioner removal and installation .  Check the contacting surface of the cam chain guides. If it is worn or damaged, replace it with a new one. ...

Horn inspection
Note if the horn sound condition is normal, it is not necessary to inspect the horn button continuity. Horn button inspection Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the left handlebar switch lead ...

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