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Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gearshift shaft oil seal / bearing removal and installation

Removal

  1. Remove the gearshift shaft. Refer to gearshift shaft / gearshift cam plate removal and installation .
  2.  Remove the gearshift shaft oil seal (1).

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


  1. Remove the bearings (2) and (3) with the special tools.

Special tool (a): 0992120210 (bearing remover
(12 mm)) (b): 0993030104 (rotor remover
sliding shaft)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Installation

Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:

Caution

the removed oil seal and bearings must be replaced with new ones.

Note

the stamped mark side of gearshift shaft bearing faces outside.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Gearshift linkage inspection
Refer to gearshift shaft / gearshift cam plate removal and installation . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any de ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. Transmission compon ...

Other materials:

Idle speed
Adjust the engine idle speed periodically on the engine at normal operating temperature. To adjust the idle speed:  Lift the fuel tank by referring to the air cleaner section.  Start the engine and warm it up by running at idling speed for 10 minutes in summer (where ambie ...

Cmp sensor removal and installation
Removal Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Remove the pair control solenoid valve. Refer to pair control solenoid valve removal and installation in section 1b .  Disconnect the coupler (1) and remove the cmp se ...

Rear brake pad replacement
Remove the plug (1) and brake pad mounting pin (2). Remove the brake pads (3). Caution do not operate the brake pedal while the pads are removed. Clean up the caliper, especially around the caliper piston. Caution replace the brake pads as a s ...

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