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Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gearshift shaft oil seal / bearing removal and installation

Removal

  1. Remove the gearshift shaft. Refer to gearshift shaft / gearshift cam plate removal and installation .
  2.  Remove the gearshift shaft oil seal (1).

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


  1. Remove the bearings (2) and (3) with the special tools.

Special tool (a): 0992120210 (bearing remover
(12 mm)) (b): 0993030104 (rotor remover
sliding shaft)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Installation

Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:

Caution

the removed oil seal and bearings must be replaced with new ones.

Note

the stamped mark side of gearshift shaft bearing faces outside.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Gearshift linkage inspection
Refer to gearshift shaft / gearshift cam plate removal and installation . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any de ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. Transmission compon ...

Other materials:

Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line a on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to front brake pad replacement . Caution replace the brake pad as a set, otherwise braking perform ...

Turn signal / side-stand relay inspection
Refer to electrical components location in section 0a . Note make sure that the battery is fully charged. Before removing the turn signal/side-stand relay, check the operation of the turn signal light. If the turn signal light does not illuminate, inspect the bulb, turn signa ...

Fuel tank removal and installation
Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Take ...

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