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Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gearshift shaft oil seal / bearing removal and installation

Removal

  1. Remove the gearshift shaft. Refer to gearshift shaft / gearshift cam plate removal and installation .
  2.  Remove the gearshift shaft oil seal (1).

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


  1. Remove the bearings (2) and (3) with the special tools.

Special tool (a): 0992120210 (bearing remover
(12 mm)) (b): 0993030104 (rotor remover
sliding shaft)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Installation

Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:

Caution

the removed oil seal and bearings must be replaced with new ones.

Note

the stamped mark side of gearshift shaft bearing faces outside.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Gearshift linkage inspection
Refer to gearshift shaft / gearshift cam plate removal and installation . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any de ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. Transmission compon ...

Other materials:

Cooling system inspection
Inspect cooling system every 6 000 km (4 000 miles, 6 months) Replace engine coolant every 2 years Engine coolant level inspection Hold the motorcycle vertically.  Check the engine coolant level by observing the f and l lines on the engine coolant reservoir tank. If the level i ...

Corrosion prevention
It is important to take good care of your motorcycle to protect it from corrosion and keep it looking new for years to come. Important information about corrosion Common causes of corrosion Accumulation of road salt, dirt, moisture, or chemicals in hardto- reach areas.  Chipping ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Clutch control system components  clutch components Special tool ...

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