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Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gearshift shaft oil seal / bearing removal and installation

Removal

  1. Remove the gearshift shaft. Refer to gearshift shaft / gearshift cam plate removal and installation .
  2.  Remove the gearshift shaft oil seal (1).

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


  1. Remove the bearings (2) and (3) with the special tools.

Special tool (a): 0992120210 (bearing remover
(12 mm)) (b): 0993030104 (rotor remover
sliding shaft)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Installation

Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:

Caution

the removed oil seal and bearings must be replaced with new ones.

Note

the stamped mark side of gearshift shaft bearing faces outside.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Gearshift shaft oil seal / bearing removal and installation


Gearshift linkage inspection
Refer to gearshift shaft / gearshift cam plate removal and installation . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any de ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. Transmission compon ...

Other materials:

Isc valve preset and opening initialization
When removing or replacing the isc valve, set the isc valve to the following procedures:  turn the ignition switch on.  Set up the sds tool. (Refer to the sds operation manual for further details.)  Click the active control.  Click the isc learned value reset (1) ...

Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a proper bar. If the piston does not operate smoothly, replace the oil pressure regulator with a new on ...

Rear suspension assembly construction
Rear shock absorber mounting bolt (upper) Rear shock absorber mounting nut (lower) Cushion rod mounting nut (front) Cushion rod mounting nut (rear) Cushion lever mounting nut Swingarm pivot nut Swingarm pivot boss nut Swingarm pivot shaft Swingarm ...

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