Suzuki GSX-R 1000 Service Manual: Gearshift shaft oil seal / bearing removal and installation
Removal
- Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .
- Remove the gearshift shaft oil seal (1).
- Remove the bearings (2) and (3) with the special tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
(b): 09930–30104 (rotor remover
sliding
shaft)
Installation
Install the oil seal and bearing in the reverse order of removal. Pay attention to the following points:
| Caution the removed oil seal and bearings must be replaced with new ones. |
- Install the bearings with the special tool.
| Note the stamped mark side of gearshift shaft bearing faces outside. |
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the oil seal with the special tool.
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the oil seal lip.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” .
Gearshift shaft
Check the gearshift shaft for bend or wear.
Check the return spring for damage or fatigue.
If any de ...
Specifications
Service data
Drive train
unit: mm (in) except ratio
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Transmission compon ...
Other materials:
Turn signal / side-stand relay inspection
Refer to “electrical components location” in section 0a .
Note
make sure that the battery is fully charged.
Before removing the turn signal/side-stand relay, check
the operation of the turn signal light.
If the turn signal light does not illuminate, inspect the
bulb, turn signa ...
Drive chain inspection and adjustment
Inspect drive chain
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Drive chain visual check
With the transmission in neutral, support the
motorcycle using a jack and turn the rear wheel
slowly by hand.
Visually check the drive chain fo ...
Dimmer / passing light switch inspection
Inspect the dimmer/passing light switch in the following
procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch coupler (1).
(Yellow)
Inspect the dimmer/passing light switch ...