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Suzuki GSX-R 1000 Service Manual: Oil jet removal and installation

Piston cooling oil jet

Removal

  1. Remove the engine assembly. Refer to “engine assembly removal” in section 1d .
  2.  Remove the crankshaft assembly. Refer to “engine bottom side disassembly” in section 1d (page 1d- 49).
  3.  Remove the piston cooling oil jets (1) from the upper crankcase.

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Caution

use new o-rings to prevent oil pressure leakage.

Suzuki GSX-R. Removal


: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Tightening torque piston cooling oil jet bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Removal


Oil jet (for cam chain tension adjuster)

Removal

  1. Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10).
  2.  Remove the regulator/rectifier. Refer to “regulator / rectifier removal and installation” in section 1j .
  3.  Remove the cam chain tension adjuster (1). Refer to “engine top side disassembly” in section 1d .

Suzuki GSX-R. Oil jet (for cam chain tension adjuster)


  1. Remove the oil jet (2) (for cam chain tension adjuster).

Suzuki GSX-R. Oil jet (for cam chain tension adjuster)


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Caution

use a new o-ring to prevent oil leakage.

Suzuki GSX-R. Installation


Oil jet (for transmission)

Removal

  1. Remove the engine assembly. Refer to “engine assembly removal” in section 1d .
  2.  Separate the crankcases, upper and lower. Refer to “engine bottom side disassembly” in section 1d .
  3.  Remove the oil jet (1) (for transmission) from the lower crankcase.

Suzuki GSX-R. Oil jet


Installation

Installation is in the reverse order of removal. Refer to “engine bottom side assembly” in section 1d .

Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in sect ...

Oil jet inspection
Refer to “oil jet removal and installation” . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. ...

Other materials:

Front fork removal and installation
Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the front wheel. Refer to “front wheel assembly removal and installation” in section 2d . ...

Battery current leakage inspection
Inspect the battery current leakage in the following procedures:  turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire.  Measure the current betwee ...

Schematic and routing diagram
Engine lubrication system chart diagram Engine lubrication circuit diagram ...

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