Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49).
Refer to “engine bottom side assembly” .
Disassembly
- Remove the balancer shaft. Refer to “engine bottom side disassembly” .
- Remove the washers, balancer gear and dampers from the shaft.
Assembly
Assembly is in the reverse order of disassembly. Pay attention to the following points:
- apply molybdenum oil solution to each part.
M/o: molybdenum oil (molybdenum oil solution)
- Set the dampers and install the balancer shaft to balancer gear.
Note
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Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the ...
Balancer shaft inspection
Refer to “balancer shaft disassembly and assembly” .
Balancer shaft
Inspect the balancer shaft for wear or damage. Replace
the balancer shaft if there is anything unusual.
Damper
Inspect the damp ...
Other materials:
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Transmission components” “gearshift lever construction”
“gearshift shaft / gearshift cam plate components” “gearshift
shaft construction”
Special to ...
Ignition coil and spark plug removal and
installation
Removal
The hot
engine can burn you.
Wait until the engine is cool enough to touch.
Turn the ignition switch off.
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the lead wire couplers (1).
...
Isc valve preset and opening initialization
When removing or replacing the isc valve, set the isc
valve to the following procedures:
turn the ignition switch on.
Set up the sds tool. (Refer to the sds operation
manual for further details.)
Click the “active control”.
Click the “isc learned value reset” (1) ...