Suzuki GSX-R 1000 Service Manual: Battery current leakage inspection

Suzuki GSX-R 1000 Service Manual / Engine / Charging system / Repair instructions / Battery current leakage inspection

Inspect the battery current leakage in the following procedures:

turn the ignition switch off.
Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Disconnect the battery (–) lead wire.
Measure the current between battery (–) terminal and the battery (–) lead wire using the multi-circuit tester. If the reading exceeds the specified value, leakage is evident.

Caution

in case of a large current leak, turn the tester to high range first to avoid tester damage.
Do not turn the ignition switch on when measuring current.

Special tool (a): 09900–25008 (multi circuit
tester set)

Tester knob indication current ( , 20 ma)

Battery current (leak) under 3 ma

Suzuki GSX-R. Battery current leakage inspection

Connect the battery (–) terminal and install the front seat. Refer to “battery removal and installation” and “exterior parts removal and installation” in section 9d .

Regulated voltage inspection

Inspect the regulated voltage in the following procedures: remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Start the engine ...

Other materials:

Engine bottom side assembly
Assemble the engine bottom side in the reverse order of disassembly. Pay attention to the following points: Note apply engine oil to each running and sliding part before reassembling. Breather oil return plate When installing the breather oil return plate (1), apply thread loc ...

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. “Body frame construction” “front footrest bracket construction” “side-stand construction” Reference: for the tightening torque of fastener not specified in this ...

Oil cooler / oil cooler hose inspection and cleaning
Refer to “exterior parts removal and installation” in section 9d . Oil cooler hose inspection Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one. Oil cooler inspection Remove the oil cooler guard (1). ...