Refer to “transmission removal” and “transmission installation” .
Disassembly
Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. |
Countershaft
Disassemble the countershaft as shown in the transmission construction. Refer to “transmission construction” .
Pay attention to the following points:
Special tool
: 09900–06104 (snap ring remover
(open
type))
Driveshaft
Assembly
Note when reassembling the transmission gears, attention must be given to the locations and positions of washers and snap rings. The cross sectional view shows the correct position of the gears, bushings, washers and snap rings. Refer to “transmission construction” . |
Caution
|
Note
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
|
Driveshaft
Countershaft
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...
Throtile cable play
This motorcycle has a twin throttle
cable system. Cable A is for pulling
cable and cable B is for
returning.
To adjust the cable play:
Loosen the lock nut 1.
Turn the adjuster 2 so that the
throttle grip has 2.0 - 4.0 Mm
(0.08- 0.16 In) play.Tighten the lock nut 1.
...
Front turn signal light removal and installation
Removal
Remove the screw.
Disconnect the front turn signal coupler (1).
Remove the turn signal light assembly (2).
Installation
Install the front turn signal light in the reverse order of
removal. ...