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Suzuki GSX-R 1000 Service Manual: Drive chain related parts inspection

Refer to “rear sprocket / rear sprocket mounting drum removal and installation” .

Dust seal

Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one.

Suzuki GSX-R. Dust seal


Bearing

Inspect the play of the sprocket mounting drum bearing by hand while it is in the drum. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation.

Replace the bearing if there is anything unusual.

Suzuki GSX-R. Bearing


Engine sprocket and rear sprocket

Inspect the sprocket teeth for wear. If they are worn as shown, replace the engine sprocket, rear sprocket and drive chain as a set.

Suzuki GSX-R. Engine sprocket and rear sprocket


  1. Normal wear

  2. Excessive wear

Wheel damper

Inspect the dampers for wear and damage. Replace the dampers if there is anything unusual.

Suzuki GSX-R. Wheel damper


Drive chain

Refer to “drive chain inspection and adjustment” in section 0b .

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mountin ...

Sprocket mounting drum dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Remove the rear sprocket mounting drum assembly (1). Refer to “rear spr ...

Other materials:

Balancer shaft journal bearing removal and installation
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Removal Remove the balancer shaft journal bearings (1). Note  do not remove the bearings (1) unless absolutely necessary.  Make a note of where the bearings are r ...

Dtc “c32” (p0201), “c33” (p0202), “c34” (p0203) or “c35” (p0204): primary fuel injector circuit malfunction
Detected condition and possible cause Detected condition Possible cause Ckp signal is produced but fuel injector signal is interrupted by 4 times or more continuity Injector circuit open or short.  Injector malfunction.  Ecm malfunction. ...

Turn signal switch inspection
Inspect the turn signal switch in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the left handlebar switch coupler (1). (Yellow) Inspect the turn signal switch for continuity wit ...

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