Suzuki GSX-R 1000 Service Manual: Excva removal and installation
Removal
- Turn the ignition switch off.
- Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
- Connect the special tool (mode select switch) to the dealer mode
coupler. Refer to “self-diagnostic procedures” in section 1a .
- After turning the mode select switch on, turn the
ignition switch on.
Special tool
(a): 09930–82720 (mode selection
switch)
- Check that the cable slots of the excva pulley
comes to the middle (adjustment position) “a”.
- Turn the ignition switch off.
Caution
before removing the excva, be sure to set
the excva pulley to the adjustment position. |
- Disconnect the excva coupler (1).
- Remove the excv cables (2). Refer to “excv cable removal and
installation” .
- Remove the excva (3) with the bracket.
- Remove the bracket from the excva
- Hold the pulley with an adjustable wrench, and
loosen the pulley mounting bolt (4).
Caution
- when loosening or tightening the pulley
bolt, be sure to fix the pulley with an
adjustable wrench, or excva may get
damaged.
- Do not use the adjustable wrench to turn
excva pulley so as not to cause damage
to the internal gear of excva.
|
- Remove the pulley from the excva body.
Installation
Install the excva in the reverse order of removal. Pay
attention to the following points:
- install the excva pulley to the shaft.
Note
align the shaft’s line “a” and cable slots “b”. |
- Hold the pulley with an adjustable wrench, and then
tighten the pulley mounting bolt (1) to the specified
torque.
Tightening torque
excva pulley mounting bolt (a): 5 n·m (0.5 Kgfm,
3.5 Lbf-ft)
Caution
when loosening or tightening the pulley bolt,
be sure to fix the pulley with an adjustable
wrench, or excva may get damaged. |
- Install the excv cables. Refer to “excv cable removal and installation”
.
- Adjust the excva. Refer to “excva adjustment” .
Excva inspection
Refer to “dtc “c46” (p1657-h/l or p1658): excv
actuator circuit malfunction” in section 1a (page 1a-
109).
Removal
Turn the ignition switch off.
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the left side cowling. Refer ...
Inspect the excva pulley in the following procedures:
remove the excva pulley. Refer to “excv cable removal and installation”
.
Visually inspect the excva pulley for wear and
da ...
Other materials:
Ect sensor inspection
Refer to “dtc “c15” (p0115-h/l): ect sensor circuit malfunction” in section
1a .
Inspect the ect sensor in the following procedures:
remove the ect sensor. Refer to “ect sensor removal and installation” .
Connect the ect sensor (1) to the circuit tester and
place it in the o ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Exhaust system components”
Special tool
...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Water hose routing diagram” “water pump components” “water
pump construction”
Special tool
...