Suzuki GSX-R 1000 Service Manual: Front brake caliper parts inspection
Refer to “front brake caliper disassembly and assembly” .
Brake caliper cylinder
Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.
Brake caliper piston
Inspect the surface of brake caliper pistons for any scratches or other damage. If any damage is found, replace the pistons with a new set.
Brake pad mounting pin
Inspect the brake pad mounting pins for wear and other damage. If any damage is found, replace the mounting pins with new ones.
Brake pad spring
Inspect the brake pad spring for damage and excessive bend. If any damage is found, replace it with a new one.
Front brake caliper disassembly and
assembly
Refer to “front brake caliper removal and installation” .
Note
the right and left calipers are installed
symmetrically and therefore the disassembly
procedure for one side is the same ...
Front brake disc removal and installation
Removal
Remove the front wheel assembly. Refer to “front wheel assembly removal
and installation” in section 2d .
Remove the front brake disc.
Installation
Install the front bra ...
Other materials:
Turn signal / side-stand relay inspection
Refer to “electrical components location” in section 0a .
Note
make sure that the battery is fully charged.
Before removing the turn signal/side-stand relay, check
the operation of the turn signal light.
If the turn signal light does not illuminate, inspect the
bulb, turn signa ...
Tire pressure and loading
Proper tire pressure and proper
tire loading are important factors.
Overloading your tires can lead to
tire failure and loss of vehicle control.
Check tire pressure each day
before you ride, and be sure the
pressure is correct for the vehicle
load according to the table below.
Tire pre ...
DTC table
In the lcd (display) panel, the malfunction code is indicated from small code
to large code.
*1 To get the proper signal from the throttle position sensor, the sensor basic
position is indicated in the lcd
(display) panel. The malfunction code is indicated in three digits. In front o ...