Suzuki GSX-R 1000 Service Manual: Oil jet removal and installation
Piston cooling oil jet
Removal
- Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
- Remove the crankshaft assembly. Refer to “engine
bottom side disassembly” in section 1d (page 1d-
49).
- Remove the piston cooling oil jets (1) from the upper
crankcase.
Installation
Installation is in the reverse order of removal. Pay
attention to the following points:
- fit new o-ring (1) to each piston cooling oil jet and
apply engine oil to it.
Caution
use new o-rings to prevent oil pressure
leakage. |
- Apply a small quantity of thread lock to the bolts and
tighten them to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque
piston cooling oil jet bolt (a): 10 n·m (1.0 Kgf-m,
7.0 Lbf-ft)
Oil jet (for cam chain tension adjuster)
Removal
- Remove the throttle body. Refer to “throttle body
removal and installation” in section 1d (page 1d-
10).
- Remove the regulator/rectifier. Refer to “regulator / rectifier removal
and installation” in section 1j .
- Remove the cam chain tension adjuster (1). Refer to “engine top side
disassembly” in section 1d .
- Remove the oil jet (2) (for cam chain tension
adjuster).
Installation
Installation is in the reverse order of removal. Pay
attention to the following points:
- apply engine oil to the o-ring.
Caution
use a new o-ring to prevent oil leakage. |
- Install the cam chain tension adjuster. Refer to
“engine top side assembly” in section 1d (page 1d-
28).
- Install the regulator/rectifier. Refer to “regulator / rectifier
removal and installation” in section 1j .
- Install the throttle body. Refer to “throttle body
removal and installation” in section 1d (page 1d-
10).
Oil jet (for transmission)
Removal
- Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
- Separate the crankcases, upper and lower. Refer to “engine bottom side
disassembly” in section 1d .
- Remove the oil jet (1) (for transmission) from the
lower crankcase.
Installation
Installation is in the reverse order of removal. Refer to “engine bottom side
assembly” in section 1d .
Refer to “electrical components location” in section 0a .
Removal
Turn the ignition switch off.
Remove the left side cowling. Refer to “exterior parts removal and
installation” in sect ...
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
...
Other materials:
Specifications
Service data
Fi sensors
Tightening torque specifications
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening torque list” in section 0c . ...
Country and area codes
The following codes stand for the applicable country(-ies) and area(-s).
Wire color symbols
Warning, caution and information labels location
Noise label
Information label
Vacuum hose routing label
Fuel information label
Manual notice label
Screen la ...
Drive mode selector inspection
Inspect the drive mode selector in the following procedures:
set up the sds tool. (Refer to the sds operation manual for
further details.)
Turn the ignition switch on.
Click “data monitor”.
Make sure each of “driving mode selection” on the monitor is
indicated ...