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Suzuki GSX-R 1000 Service Manual: Rear brake master cylinder parts inspection

Refer to “rear brake master cylinder disassembly and assembly” .

Master cylinder

Inspect the master cylinder bore for any scratches or other damage.

Suzuki GSX-R. Master cylinder


Piston / rubber parts

Inspect the piston surface for any scratches or other damage.

Inspect the primary cup, secondary cup and dust boot for wear or damage.

Suzuki GSX-R. Piston / rubber parts


Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” . Disassembly Disconnect the reservoir hose (1).  Remove the lock-nut (2). Remove the brake hose connector ...

Rear brake pedal construction
Footrest bracket no. 2 Footrest bracket no. 1 Rear brake peda Footrest holder Footrest 35 N·m (3.5 Kgf-m, 25.5 Lbf-ft) 23 N·m (2.3 Kgf-m, 16. ...

Other materials:

Battery runs down quickly
Troubleshooting Step Action Yes No 1 Check accessories which use excessive amounts of electricity. Are accessories being installed? Remove accessories. Go to step 2. 2 Check the battery for current leakage. Refer to “battery cu ...

Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “front brake pad replacement” . Caution replace the brake pad as a set, otherwise braking perform ...

Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” . Disassembly Disconnect the reservoir hose (1).  Remove the lock-nut (2). Remove the brake hose connector (3) and o-ring (4). Special tool : 09900–06108 (snap ring remover (close type)) Pu ...

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