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Suzuki GSX-R 1000 Service Manual: Rear sprocket / rear sprocket mounting drum removal and installation

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Drive chain / drive train / drive shaft / Repair instructions / Rear sprocket / rear sprocket mounting drum removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
  2.  Loosen the rear sprocket nuts.
  3.  Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub.
  4.  Remove the rear sprocket nuts and separate the rear sprocket (2) from its mounting drum (1).

Suzuki GSX-R. Rear sprocket / rear sprocket mounting drum removal and installation


  1. Remove the retainer (3).

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the wheel dampers (4).

Suzuki GSX-R. Engine sprocket removal and installation


Installation

Install the rear sprocket and rear sprocket mounting drum in the reverse order of removal. Pay attention to the following points:

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Caution

never use oil, grease or gasoline on the wheel damper in place of the tire lubricant or neutral soapy liquid.

Suzuki GSX-R. Engine sprocket removal and installation


: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Engine sprocket removal and installation


Suzuki GSX-R. Engine sprocket removal and installation


Tightening torque rear sprocket nut (a): 60 n·m (6.0 Kgf-m, 43.0 Lbfft)

Suzuki GSX-R. Engine sprocket removal and installation


Engine sprocket removal and installation
Removal Remove the gearshift link arm (1) from the gearshift shaft. Note mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation. ...

Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and installation” . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. ...

Other materials:

DTC “c60” (p0480): cooling fan relay circuit malfunction
Detected condition and possible cause Detected condition Possible cause Cooling fan relay signal is not input to ecm. Cooling fan relay circuit open or short. Ecm malfunction. Wiring diagram Troubleshooting Caution when using ...

Oil cooler / oil cooler hose inspection and cleaning
Refer to “exterior parts removal and installation” in section 9d . Oil cooler hose inspection Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one. Oil cooler inspection Remove the oil cooler guard (1). ...

Self-diagnostic procedures
Use of mode select switch Note  do not disconnect the coupler from ecm, battery cable from battery, ecm ground wire from engine or main fuse before confirming dtc (diagnostic trouble code) stored in memory. Such disconnection may erase memorized information in ec ...

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