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Suzuki GSX-R 1000 Service Manual: Rear wheel assembly removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Rear wheel assembly removal and installation

Removal

  1. Loosen the axle nut (1).
  2.  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block.
Caution

make sure that the motorcycle is supported securely.

  1. Remove the axle nut (1).
  2.  Loosen the left and right lock-nuts (2) and turn in the adjuster bolts (3).
  3.  Draw out the rear axle.

Suzuki GSX-R. Rear wheel assembly removal and installation


  1. Remove the rear wheel by disengaging the drive chain.
Caution

do not operate the rear brake pedal with the rear wheel removed.

Suzuki GSX-R. Rear wheel assembly removal and installation


  1. Remove the collars (5) and (6).

Suzuki GSX-R. Rear wheel assembly removal and installation


Installation

  1. Install the collars (1) and (2).

Suzuki GSX-R. Rear wheel assembly removal and installation


  1. Remount the rear wheel and rear axle, tighten the rear axle nut (3) temporarily.
  2.  Adjust the chain slack after installing the rear wheel.

    Refer to “drive chain inspection and adjustment” in section 0b .

  3.  Tighten the rear axle nut (3) to the specified torque.

Tightening torque rear axle nut (a): 100 n·m (10.0 Kgf-m, 72.5 Lbfft)

After remounting
the rear wheel, pump the brake pedal several times to check for proper brake operation.

  1. Tighten both chain adjuster lock-nut (4) securely.

Suzuki GSX-R. Rear wheel assembly removal and installation


Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) 100 N·m (10 kgf-m, 72.5 Lbf-ft) 35 N·m (3.5 Kg ...

Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” . Tire Refer to “tire inspection” in section 0b . Rear brake disc Refer to “rear brake disc inspection” in section 4c . Wheel damper ...

Other materials:

Location of parts
ciutch lever  left handlebar switches indicator lights tachometer ignition switch front brake fluid reservoir  right handlebar switches throttle grip  front brake lever  fuel tank cap front suspension spring pre-load and rebound damping force ...

Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Disassembly Remove the balancer shaft. Refer to “engine bottom side disassembly” .  Remove the washers, balancer gear and dampers from the shaft. Assembly Assembly is in the re ...

Starter clutch inspection
Refer to “starter clutch removal and installation” . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

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