
Warning
The muffler will be hot enough to burn you for some time after stopping the engine. Wait until the muffler cools to avoid burns. |



Note
: never depress the rear brake pedal with the rear wheel removed. It is very difficult to force the pads back into the caliper assembly.
Warning
|
Rear axle nut tightening torque: 100 n·m (1 0.0 Kgf-m, 72.5 Lb-tt)
Warning
Before riding, "pump" the brake repeatedly until brake pads are pressed against the brake disks and proper lever/ pedal stroke and firm feel are restored. Also check that the wheel rotates freely. |
Front wheel removal
Light bulb replacementProcedure for returning
to service
Clean the entire motorcycle.
Remove the oily rags from the
air cleaner intake and muffler
outlet.
Drain all the engine oil. Install
a new oil filter and fill the
engine with fresh oil as outlined
in this manual.
Remove the spark plugs. Turn
the engine a few tim ...
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...
Cushion rod bearing removal and installation
Removal
Remove the cushion rod. Refer to “cushion rod removal and installation”
.
Remove the cushion rod bearing with the special
tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
Caution
the removed bearings must be replaced with
new on ...