Suzuki GSX-R 1000 Service Manual: Repair instructions

Evap canister hose routing diagram (only for e-33)

Evap system purge control solenoid valve Surge hose Purge hose Fuel shut-off valve Rear fender Evap canister Seat hook White marking Yellow marking ...

Heated oxygen sensor (ho2s) removal and installation

Removal Do not remove the ho2 sensor while it is hot.   Caution  be careful not to expose the ho2 sensor to excessive shock.  Do not use an impact ...

Other materials:

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

Stp sensor removal and installation
Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10).  Remove the stp sensor (1) with the special tool. Special tool : 09930–11950 (torx wrench (5 mm)) Note prior to disassembly, mark the stp sensor’s origina ...

Steering stem bearing removal and installation
Removal Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” .  Remove the steering stem lower bearing inner race using a chisel. Remove the steering stem upper and lower bearing races using ...