Suzuki GSX-R 1000 Service Manual: Repair instructions

Evap canister hose routing diagram (only for e-33)

Evap system purge control solenoid valve Surge hose Purge hose Fuel shut-off valve Rear fender Evap canister Seat hook White marking Yellow marking ...

Heated oxygen sensor (ho2s) removal and installation

Removal Do not remove the ho2 sensor while it is hot.   Caution  be careful not to expose the ho2 sensor to excessive shock.  Do not use an impact ...

Other materials:

Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Disassembly Remove the balancer shaft. Refer to “engine bottom side disassembly” .  Remove the washers, balancer gear and dampers from the shaft. Assembly Assembly is in the re ...

Stv actuator removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Caution never remove the stva from the throttle body. Isc valve inspection Refer to “dtc “c40” (p0505 / p0506 / p0507): isc valve circuit malfunction” in section 1a . Isc valve removal and installation Refer t ...

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. Special tool (a): 09940–84710 (rod guide case wrench) T: reading torque on the torq ...