Suzuki GSX-R 1000 Service Manual: Repair instructions

Evap canister hose routing diagram (only for e-33)

Evap system purge control solenoid valve Surge hose Purge hose Fuel shut-off valve Rear fender Evap canister Seat hook White marking Yellow marking ...

Heated oxygen sensor (ho2s) removal and installation

Removal Do not remove the ho2 sensor while it is hot.   Caution  be careful not to expose the ho2 sensor to excessive shock.  Do not use an impact ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Wiring diagram
Refer to “wire color symbols” in section 0a . For e-02, 19, 24, 51 For e-03, 28 For e-14, 33 ...

Rear brake pedal adjustment
The rear brake pedal position must be properly adjusted at all times or the disk brake pads will bear against the disk causing damage to the pads and to the disk surface. Adjust the brake pedal posit~ on in the following manner: Loosen lock nut 1, and turn the push rod 2 to locate t ...