Suzuki GSX-R 1000 Service Manual: Repair instructions

Precautions

Precautions for wheel and tire Proper tire pressure and proper tire loading are important factors. Over loading tire can lead to tire failure and loss of motorcycle control. ...

Front wheel components

Front axle Brake disc bolt Brake disc Dust seal Bearing Spacer Air valve Front wheel Wheel balancer Front tire Collar Front axle bolt ...

Other materials:

Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any defects are found, replace the defective part(-s). Gearshift shaft oil seal Inspect the gearshif ...

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Remove the wheel dampers (2). Remove the dust seal. Special tool (a): 09913–50121 (oil s ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesive surface before adhering the velcro fastenings. Insert to the bracket. Apply ...