Suzuki GSX-R 1000 Service Manual: Repair instructions

Precautions

Precautions for wheel and tire Proper tire pressure and proper tire loading are important factors. Over loading tire can lead to tire failure and loss of motorcycle control. ...

Front wheel components

Front axle Brake disc bolt Brake disc Dust seal Bearing Spacer Air valve Front wheel Wheel balancer Front tire Collar Front axle bolt ...

Other materials:

Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one. Cushion rod bearing Insert the collar a ...

Schematic and routing diagram
Cooling circuit diagram Water hose routing diagram Thermostat air bleeder hole Cushion O-ring Radiator heat guard : be careful not to damage the pawls when removing. Yellow marking White marking Clamp end should face downward ...

Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the cooling fan relay (1). First check the insulation between “a” and “b” terminals with tester. Then ap ...