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Suzuki GSX-R 1000 Service Manual: Specifications

Service data

Thermostat + radiator + fan + coolant


Tightening torque specifications

Suzuki GSX-R. Tightening torque specifications


Note

the specified tightening torque is described in the following.

“Water hose routing diagram”  “water pump components”  “water pump construction”

Reference

: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” in section 0c .

Water pump related parts inspection
Refer to “water pump disassembly and assembly” . Mechanical seal Visually inspect the mechanical seal for damage, with particular attention given to the sealing face. Replace the mechanical seal ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Water hose routing diagram”  “water pump components”  “water pump con ...

Other materials:

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

Clutch cable play inspection and adjustment
Inspect clutch cable play every 6 000 km (4 000 miles, 12 months) Inspect and adjust the clutch cable play “a” as follows. Clutch cable play “a” 10 – 15 mm (0.4 – 0.6 In) Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).   ...

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