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Suzuki GSX-R 1000 Service Manual: Steering stem bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Steering / Steering / handlebar / Repair instructions / Steering stem bearing removal and installation

Removal

  1. Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” .
  2.  Remove the steering stem lower bearing inner race using a chisel.

Suzuki GSX-R. Steering stem bearing removal and installation


  1. Remove the steering stem upper and lower bearing races using the steel rod.

Suzuki GSX-R. Steering stem bearing removal and installation


Installation

Install the steering stem bearings in the reverse order of removal. Pay attention to the following points:

Caution

the removed bearings and races should be replaced with new ones.

Outer race

Special tool (a): 09941–34513 (bearing
installer) (b): 09913–70210 (bearing
installing set (10 – 75 Ô))

Suzuki GSX-R. Outer race


Inner race

Special tool (a): 09925–18011 (bearing
installer)

Suzuki GSX-R. Inner race


Steering / steering damper related parts inspection
Refer to “steering / steering damper removal and installation” . Inspect the removed parts for the following abnormalities: Steering stem Distortion of the steering stem and brackets. ...

Steering tension adjustment
Check the steering movement in the following procedures:  by supporting the motorcycle with a jack, lift the front wheel unit is off the floor 20 – 30 mm (0.8 – 1.2 In).  Remove the ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate components”  “gearshift shaft construction” Special to ...

Rear brake pedal construction
Footrest bracket no. 2 Footrest bracket no. 1 Rear brake peda Footrest holder Footrest 35 N·m (3.5 Kgf-m, 25.5 Lbf-ft) 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) Apply grease. Apply thread lock to the ...

Troubleshooting
This troubleshooting guide is provided to help you find the cause of some common complaints. Caution Failure to troubleshoot a problem correctly can damage your motorcycle. Improper repairs or adjustments may damage the motorcycle instead of fixing it. Such damage may ...

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