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Suzuki GSX-R 1000 Service Manual: Swingarm related parts inspection

Refer to “swingarm removal and installation” (page 2c- 9).

Spacers

  1. Remove the collar and spacer from the swingarm.
  2.  Inspect the collars and spacer for wear and damage.

    If any defects are found, replace them with new ones.

Suzuki GSX-R. Spacers


Chain buffer

Inspect the chain buffer for wear and damage. If any defect is found, replace the chain buffer with a new one.

Suzuki GSX-R. Chain buffer


Plate

Inspect the plate for damage and excessive bend. If any defect is found, replace the plate with a new one.

Suzuki GSX-R. Plate


Swingarm bearing

  1. Insert the collars and spacer into bearings.
  2. Check the play by moving the collars and spacer up and down. If excessive play is noted, replace the bearings with new ones. Refer to “swingarm bearing removal and installation” .

Suzuki GSX-R. Swingarm bearing


Swingarm

Inspect the swingarm for damage. If any defect is found, replace the swingarm with a new one.

Suzuki GSX-R. Swingarm


Swingarm pivot shaft

Measure the swingarm pivot shaft runout using the dial gauge. If the runout exceeds the service limit, replace the pivot shaft.

Special tool (a): 09900–20607 (dial gauge)
(b): 09900–20701 (dial gauge
chuck) (c): 09900–21304 (v blocks)


Swingarm pivot shaft runout service limit: 0.3 Mm (0.01 In)

Suzuki GSX-R. Swingarm pivot shaft


Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing re ...

Other materials:

Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d . Remove the wiring harness no. 2 (2) By disconnecting the couplers and ...

Water pump construction
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-m, 6.0 Lbf-ft) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply grease. Apply engine coolant. Apply molybdenum oil solution. Do not reuse. ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the clamps (1).  Disconnect the iap sensor (2) from the vacuum ...

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