Suzuki GSX-R 1000 Service Manual: Thermostat inspection
Inspect the thermostat in the following procedures:
- remove the thermostat. Refer to “thermostat removal and installation” .
- Inspect the thermostat pellet for signs of cracking.
- Test the thermostat at the bench for control action.
Caution
- do not contact the thermostat (1) and
column thermometer (2) with a pan.
- As the thermostat operating response to
water temperature change is gradual, do
not raise water temperature too quickly.
- The thermostat with its valve open even
slightly under normal temperature must be
replaced.
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- Immerse the thermostat (1) in the water contained in
a beaker and note that the immersed thermostat is in
suspension.
- Heat the water by placing the beaker on a stove and
observe the rising temperature on a thermometer
(2)
- Read the thermometer just when opening the
thermostat. If this reading, which is the temperature
level at which the thermostat valve begins to open, is
out of the standard value, replace the thermostat
with a new one.
Thermostat valve opening temperature
standard: approx. 82 °C (180 °f)
- Keep on heating the water to raise its temperature.
- Just when the water temperature reaches specified
value, the thermostat valve should have been lifted
by at least 8 mm (0.31 In). A thermostat failing to
satisfy either of the two requirements (start-to-open
temperature and valve lift) must be replaced.
Thermostat valve lift “a”
standard: over 8 mm (0.31 In) and at 95 °c (203
°f)
- Install the thermostat. Refer to “thermostat removal and installation” .
Removal
Drain a small amount of engine coolant. Refer to “cooling system
inspection” in section 0b .
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in s ...
Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-n, 6.0 Ib-ft)
10 N·m
(1.0 Kgf-n, 7.0 Ib-ft)
6 N·m (0.6
Kgf-n, 4.5 Ib-ft)
...
Other materials:
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Water hose routing diagram” “water pump components” “water
pump construction”
Special tool
...
Loading guidelines
This motorcycle is primarily
intended to carry small items
when you are not riding with a
passenger. Follow the guidelines
below to carry a passenger or
cargo:
balance the load between the
left and right side of the motorcycle
and fasten it securely.
Place cargo weight as ...
Engine oil and filter replacement
Replace engine oil
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Replace oil filter
initially at 1 000 km (600 miles, 2 months) and every
18 000 km (11 000 miles, 36 months) thereafter
Oil should be changed while the engine is warm. Oil filt ...