Suzuki GSX-R 1000 Service Manual: Body frame construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Body structure / Repair instructions / Body frame construction

Suzuki GSX-R. Body frame construction

Frame
Seat rail
Seat rail bolt
Collar
Engine mounting thrust adjuster
Engine mounting thrust adjuster lock-nut
Engine mounting pinch bolt
50 N·m (5.0 Kgf-m,
36.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)
45 N·m
(4.5 Kgf-m, 32.5 Lbf-ft)

Repair instructions

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Front footrest bracket construction

Footrest bracket bolt Rear brake master cylinder mounting bolt Footrest guard bolt Footrest bracket no. 1 (Lh) Footrest bracket no. 1 (Rh) Footrest Footrest ...

Other materials:

Steering components
Steering stem head nut Steering stem upper bracket Steering stem lock-nut Washer Steering stem nut Dust seal cover Dust seal Steering stem upper bearing Steering stem lower bearing Lower seal Steering stem lower bracket Steering stem lo ...

Headlight
To replace the headlight bulbs, perform the following steps: Upper light bulb Remove the bolt 1 to lift the instrument panel 2. Turn the cap 3 counterclockwise and remove it. Unhook the bulb holder spring 4 and pull out the socket 5. Pull off the bulb from ...

Tp sensor removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10). Remove the tp sensor (1) with the special tool. Special tool : 09930–11950 (torx wrench (5 mm)) ...