Suzuki GSX-R 1000 Service Manual: Body frame construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Body structure / Repair instructions / Body frame construction

Suzuki GSX-R. Body frame construction

Frame
Seat rail
Seat rail bolt
Collar
Engine mounting thrust adjuster
Engine mounting thrust adjuster lock-nut
Engine mounting pinch bolt
50 N·m (5.0 Kgf-m,
36.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)
45 N·m
(4.5 Kgf-m, 32.5 Lbf-ft)

Repair instructions

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Front footrest bracket construction

Footrest bracket bolt Rear brake master cylinder mounting bolt Footrest guard bolt Footrest bracket no. 1 (Lh) Footrest bracket no. 1 (Rh) Footrest Footrest ...

Other materials:

Rear brake caliper removal and installation
Removal Remove the rear wheel. Refer to “rear wheel assembly removal and installation” in section 2d . Drain brake fluid. Refer to “brake fluid replacement” in section 4a . Remove the brake hose from the caliper by removing the union bolt (1) and catch the brake fluid in a ...

Vehicle identification number
The frame serial number or V.I.N. (Vehicle identification number) “a” is stamped on the right side of the steering head tube. The engine serial number “b” is located on the lower crankcase. These numbers are required especially for registering the machine and ordering spare parts. ...

Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a- 2). Removal Remove the right side frame cover. Refer to “exterior parts removal and installation” in section 9d . Remove the rear brake fluid reservoir mounting bolt (1). Drain brake fluid. Refer to “brake fluid replac ...