Suzuki GSX-R 1000 Service Manual: Body frame construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Body structure / Repair instructions / Body frame construction

Suzuki GSX-R. Body frame construction

Frame
Seat rail
Seat rail bolt
Collar
Engine mounting thrust adjuster
Engine mounting thrust adjuster lock-nut
Engine mounting pinch bolt
50 N·m (5.0 Kgf-m,
36.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)
45 N·m
(4.5 Kgf-m, 32.5 Lbf-ft)

Repair instructions

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Front footrest bracket construction

Footrest bracket bolt Rear brake master cylinder mounting bolt Footrest guard bolt Footrest bracket no. 1 (Lh) Footrest bracket no. 1 (Rh) Footrest Footrest ...

Other materials:

Schematic and routing diagram
Fuel tank drain hose and breather hose routing diagram Fuel tank water drain hose Fuel tank breather hose no. 1 Fuel tank breather hose no. 2 Fuel tank breather hose no. 3 3-Way joint Frame White marking Set the hose end to the root of tank nippl ...

Clutch removal
Drain engine oil. Refer to “engine oil and filter replacement” in section 0b . Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g . Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...

Rear suspension inspection
Inspect rear suspension every 12 000 km (7 500 miles, 24 months) Inspect the rear shock absorber for oil leakage and check that there is no play in the swingarm. Replace any defective parts, if necessary. Refer to “rear shock absorber removal and installation” in section 2c , “cushion lever ...