Suzuki GSX-R 1000 Service Manual
- Foreword
- Precautions
- General information
- Engine
- Engine general information and diagnosis
- Emission control devices
- Engine electrical devices
- Engine mechanical
- Engine lubrication system
- Engine cooling system
- Fuel system
- Ignition system
- Starting system
- Charging system
- Exhaust system
- Suspension
- Driveline / axle
- Brake
- Transmission / transaxle
- Steering
- Body and accessories
Specifications
...
Foreword
This manual contains an introductory description on the suzuki gsx-r1000 and
procedures for its inspection/
service and overhaul of its main components.
Other information considered as generally ...
Other materials:
Cam chain guide / cam chain tensioner
removal and installation
Removal
Remove the cylinder head cover. Refer to “engine top side disassembly” .
Remove the cam chain guide no. 2 (1).
Remove the cylinder head. Refer to “engine top side disassembly”
and “engine bottom side disassembly” .
Remove the starter clutch. Refer to “s ...
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder.
Caution
use a new gasket to prevent gas leakage.
Place the cylinder head ...
Exhaust system components
Exhaust pipe gasket
Exhaust pipe assembly
Ho2 sensor
Connector
: install the connector so that the
chamfer side faces backward.
Muffler chamber
Muffler body
Excv cable no. 1
Excv cable no. 2
When loosening or tightening the pulley bol ...