Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Precautions

Precautions for driveline / axle

Refer to “general precautions” in section 00 (page 00-1).

Never inspect or
adjust the drive chain while the engine is running.

Caution

do not use trichloroethylene, gasoline or such similar solvent. These fluids will damage the o-rings of the drive chain.
Clean the drive chain with a spray-type chain cleaner and blow dry with compressed air. If the drive chain cannot be cleaned with a spray cleaner, it may be necessary to use a kerosine. Always follow the chemical manufacturer’s instructions on proper use, handling and storage.
Lubricate the drive chain with a heavy weight motor oil. Wipe off any excess oil or chain lubricant.

Do not use any oil sold commercially as “drive chain oil”. Such oil can damage the o-rings.
The standard drive chain is did 50vaz. Suzuki recommends to use this standard drive chain as a replacement.

Driveline / axle

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Drive chain / drive train / drive shaft

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Other materials:

Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” . Master cylinder Inspect the master cylinder bore for any scratches or other damage. Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup and dust boot ...

Piston ring removal and installation
Removal Remove the piston. Refer to “engine bottom side disassembly” . Carefully spread the ring opening with your thumbs and then push up the opposite side of the 1st ring to remove it. Note do not expand the piston ring excessively since it is apt to be broken down. ...

Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d . Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d . Remove the wiring harness no. 2 (2) By disconnecting the couplers and ...