Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Precautions

Precautions for driveline / axle

Refer to “general precautions” in section 00 (page 00-1).

Never inspect or
adjust the drive chain while the engine is running.

Caution

do not use trichloroethylene, gasoline or such similar solvent. These fluids will damage the o-rings of the drive chain.
Clean the drive chain with a spray-type chain cleaner and blow dry with compressed air. If the drive chain cannot be cleaned with a spray cleaner, it may be necessary to use a kerosine. Always follow the chemical manufacturer’s instructions on proper use, handling and storage.
Lubricate the drive chain with a heavy weight motor oil. Wipe off any excess oil or chain lubricant.

Do not use any oil sold commercially as “drive chain oil”. Such oil can damage the o-rings.
The standard drive chain is did 50vaz. Suzuki recommends to use this standard drive chain as a replacement.

Driveline / axle

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Drive chain / drive train / drive shaft

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Other materials:

Drive chain adjustment
Inspect the drive chain slack before each use of the motorcycle. Place the motorcycle on the side stand. The drive chain should be adjusted for 20 - 30 mm (0.8 - 1.2 In) of slack, as shown. Warning Too much chain slack can cause the chain to come off the sprockets, resul ...

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case. Install the plastigauge onto each crankshaft jour ...

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” . Remove the valves. Refer to “cylinder head disassembly and assembly” . Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...