Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Precautions

Precautions for driveline / axle

Refer to “general precautions” in section 00 (page 00-1).

Never inspect or
adjust the drive chain while the engine is running.

Caution

do not use trichloroethylene, gasoline or such similar solvent. These fluids will damage the o-rings of the drive chain.
Clean the drive chain with a spray-type chain cleaner and blow dry with compressed air. If the drive chain cannot be cleaned with a spray cleaner, it may be necessary to use a kerosine. Always follow the chemical manufacturer’s instructions on proper use, handling and storage.
Lubricate the drive chain with a heavy weight motor oil. Wipe off any excess oil or chain lubricant.

Do not use any oil sold commercially as “drive chain oil”. Such oil can damage the o-rings.
The standard drive chain is did 50vaz. Suzuki recommends to use this standard drive chain as a replacement.

Driveline / axle

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Drive chain / drive train / drive shaft

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Other materials:

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” . Remove the valves. Refer to “cylinder head disassembly and assembly” . Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” . Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing it. Remove the swingarm pivot boss (2) by removing its set screws. Installatio ...

Clutch adjustment
Clutch cable play should be 1 0 - 15 mm (0.4 - 0.6 In) measured at the clutch lever end. Adjust clutch cable play according to the following procedure: Minor adjustment Turn the clutch cable adjuster 1 to provide the specified play. Major adjustment Turn in the adjuster 1 all the ...