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Suzuki GSX-R 1000 Service Manual: Precautions for electrical circuit service

Suzuki GSX-R 1000 Service Manual / Precautions / Precautions for electrical circuit service

When handling the electrical parts or servicing fi system, observe the following points for the safety of the systems.

General precautions
Proper service and repair procedures are important for the safety of the service mechanic and the safety and reliability of the motorcycle.  When 2 or more persons wor ...

Electrical parts connector / coupler
Faulty fi system is often related to poor electrical contact of connector/coupler. Before servicing individual electronic part, check electrical contact of the connector/coupler. When conne ...

Other materials:

Tightening torque list
Engine Fi system + intake air system Cooling system Chassis Tightening torque chart For other bolts and nuts not listed in the preceding page, refer to this chart: Conventional bolt “4” Marked bolt “7” Marked bolt ...

Air bleeding from brake fluid circuit
Air trapped in the brake fluid circuit acts like a cushion to absorb a large proportion of the pressure developed by the master cylinder and thus interferes with the full braking performance of the brake caliper. The presence of air is indicated by “sponginess” of the brake lever and also by la ...

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

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