Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front fork parts inspection

Refer to “front fork disassembly and assembly” .

Inner and outer tubes

Inspect the inner tube and outer tube for scratches

Suzuki GSX-R. Inner and outer tubes


Slide bushing / guide bushing

Inspect the slide bushing and guide bushing for wear or damage. If they are worn or damaged, replace them with new ones. If they are not clean, clean them with a nylon brush and fork oil.

Suzuki GSX-R. Slide bushing / guide bushing


Fork spring

Measure the fork spring free length “a”. If it is shorter than the service limit, replace it with a new one.

Front fork spring free length “a” service limit: 236 mm (9.29 In)

Suzuki GSX-R. Fork spring


Piston rod / piston ring

Inspect the piston rod and piston ring (1) for wear or damage. If any defects are found, replace the piston rod with a new one

Suzuki GSX-R. Piston rod / piston ring


Front fork disassembly and assembly
Refer to “front fork removal and installation” (page 2b- 2). Note the right and left front forks are installed symmetrically and therefore the disassembly procedure for one side is t ...

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. ...

Other materials:

Water pump related parts inspection
Refer to “water pump disassembly and assembly” . Mechanical seal Visually inspect the mechanical seal for damage, with particular attention given to the sealing face. Replace the mechanical seal that shows indications of leakage. Oil seal Visually inspect the oil seal for damage, with p ...

Engine oil and filter change
Change the engine oil and oil filter at the scheduled times. The engine should always be warm when the oil is changed so the oil will drain easily. The procedure is as follows:  Place the motorcycle on the side stand. Remove the three screws of the right fairing 1. ...

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve Air screw Vacuum hose Evap system purge control solenoid valve For e-33 only 3.5 ...

© 2011-2025 Copyright www.suzukigsxr.org