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Suzuki GSX-R 1000 Service Manual: Rod guide case tightening torque

Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench.

Calculate the reading torque on the torque wrench by use of the formula shown below.

Special tool (a): 09940–84710 (rod guide case
wrench)

Suzuki GSX-R. Rod guide case tightening torque



T: reading torque on the torque wrench
Ts: specified torque
Ls: 0.05 M (1.97 In)
L: effective length of the torque wrench
Front fork parts inspection
Refer to “front fork disassembly and assembly” . Inner and outer tubes Inspect the inner tube and outer tube for scratches Slide bushing / guide bushing Inspect the slide bushing and guide bus ...

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Front fork components” Re ...

Other materials:

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing remover set) Installation Caution the removed bearings must be replaced with new on ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the master cylinder to catch any spilt brake fluid.  Remove the brake hose union bolt (2). ...

Combination meter removal and installation
Removal Remove the combination meter mounting bolt (1). Bushing Disconnect the coupler (2) and remove the combination meter assembly (3). Installation Install the combination meter in the reverse order of removal. Note fix the boot of ...

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