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Suzuki GSX-R 1000 Service Manual: Balancer shaft journal bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft journal bearing removal and installation

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Removal

Remove the balancer shaft journal bearings (1).

Note

  •  do not remove the bearings (1) unless absolutely necessary.
  •  Make a note of where the bearings are removed from so that they can be reinstalled in their original positions.

 

Caution

when removing the bearings, be careful not to scratch the bearings.

Suzuki GSX-R. Balancer shaft journal bearing removal and installation


Suzuki GSX-R. Balancer shaft journal bearing removal and installation


Installation

When installing the bearings to the crankcases, be sure to install the tab “a” first, and then press in the other opposite side of the bearing.

Note

inspect and select the balancer shaft journal bearing if necessary. Refer to “balancer shaft journal bearing inspection and selection” .

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


Balancer shaft inspection
Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Balancer shaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any ...

Other materials:

Front brake caliper removal and installation
Note the right and left calipers are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Drain brake fluid. Refer to “brake fluid replacement” in section 4a .  Remove the brake hose from the cali ...

Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” . Disassembly Remove the reservoir cap (1), plate (2), diaphragm (3) and reservoir tank (4). Remove the brake light switch (5) and brake lever (6). Remove the dust boot (7) and push rod (8).   ...

Pair system inspection
Pair hose Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Inspect the pair hoses for wear or damage. If it is worn or da ...

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