Refer to “engine bottom side disassembly” (page 1d- 49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings.
Selection
Special tool (a): 09900–22301 (plastigage (0.025 – 0.076 Mm))
Caution never rotate the balancer shaft when a piece of plastigauge is installed. |
Tightening torque crankshaft journal bolt (m9): 18 n·m (1.8 Kgf-m, 13.0 Lbf-ft) then turn in 50° crankcase bolt (m8) (initial): 15 n·m (1.5 Kgf-m, 11.0 Lbf-ft) crankcase bolt (m8) (final): 26 n·m (2.6 Kgf-m, 19.0 Lbf-ft) crankcase bolt (m6): 12 n·m (1.2 Kgf-m, 8.5 Lbfft)
Balancer shaft journal oil clearance standard: 0.028 – 0.052 Mm (0.0011 – 0.0020 In) service limit: 0.080 Mm (0.0031 In)
Code number “a”, [a], [b] or [c] which is stamped on the rear of upper crankcase.
Bearing selection table
Crankcase I.D. Specification
Balancer shaft journal o.D. Specification 19.992 – 20.000 Mm (0.7871 – 0.7874 In)
Bearing thickness specification
Note the balancer shaft journal bearings on upper and lower crankcases are the same. |
Ecm removal and installation
Removal
Remove the frame covers. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Disconnect the battery (–) lead wire.
Remove the tool set (1) and prop stay (2).
Disconnect the hose clamp (3) (e-33 only) and
starter relay (4).
Remo ...
Thermostat inspection
Inspect the thermostat in the following procedures:
remove the thermostat. Refer to “thermostat removal and installation” .
Inspect the thermostat pellet for signs of cracking.
Test the thermostat at the bench for control action.
Caution
do not contact ...
Vehicle side view
Note
difference between illustrations and actual
motorcycles may exist depending on the
markets.
Suzuki gsx-r1000 (2009-model)
Right side
Left side ...