Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation
Removal
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .
- Remove the air cleaner mounting bolt.
- Remove the air cleaner box bolt.
- Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).
- Disconnect isc hose (4) and iap sensor (5).
- Remove the air cleaner box.
Installation
Install the air cleaner box in the reverse order of removal. Pay attention to the following point:
- route the hoses properly. Refer to “throttle body construction” .
- Tighten air cleaner box bolts in the ascending order.
Refer to “throttle body construction” .
Air cleaner element inspection and cleaning
Refer to “air cleaner element inspection” in section 0b .
Air cleaner element removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover (1).
Remove the air cleaner ...
Throttle cable removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” .
Remove the right handlebar switch box. Refer to “handlebar removal and
installation” in sect ...
Other materials:
Engine coolant recommendation
Engine coolant
Use an anti-freeze/engine coolant compatible with an
aluminum radiator, mixed with distilled water only.
Water for mixing
Use distilled water only. Water other than distilled water
can corrode and clog the aluminum radiator.
Anti-freeze / engine coolant
The engine coolant perfo ...
Oil jet inspection
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
Piston cooling jet
Oil jet (for transmission)
Oil jet (for cam chain te ...
Front brake master cylinder assembly removal and installation
Removal
Drain brake fluid. Refer to “brake fluid replacement” .
Disconnect the front brake light switch coupler (1).
Place a rag underneath the brake hose union bolt (2)
on the master cylinder to catch any spilt brake fluid.
Remove the brake hose union bolt (2).
...