Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation
Removal
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .
- Remove the air cleaner mounting bolt.
- Remove the air cleaner box bolt.
- Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).
- Disconnect isc hose (4) and iap sensor (5).
- Remove the air cleaner box.
Installation
Install the air cleaner box in the reverse order of removal. Pay attention to the following point:
- route the hoses properly. Refer to “throttle body construction” .
- Tighten air cleaner box bolts in the ascending order.
Refer to “throttle body construction” .
Air cleaner element inspection and cleaning
Refer to “air cleaner element inspection” in section 0b .
Air cleaner element removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover (1).
Remove the air cleaner ...
Throttle cable removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” .
Remove the right handlebar switch box. Refer to “handlebar removal and
installation” in sect ...
Other materials:
Hazard switch inspection
Inspect the hazard switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch coupler (1).
(Yellow)
Inspect the hazard switch for continuity with the
tes ...
Cushion rod bearing removal and installation
Removal
Remove the cushion rod. Refer to “cushion rod removal and installation”
.
Remove the cushion rod bearing with the special
tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
Caution
the removed bearings must be replaced with
new on ...
Handlebar components
Throttle grip
Grip rubber
Right handlebar switch box
Left handlebar switch box
Right handlebar
Left handlebar
Handlebar expander
Handlebar balancer
Apply handle grip bond.
23
N·m (2.3 Kgf-m, 16.5 Lbf-ft)
5.5 N·m
(0.55 Kgf-m, 4.0 L ...