Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Engine mechanical symptom diagnosis Refer to “engine symptom diagnosis” in section 1a . Compression pressure check The compression pressure reading of a cylinder is a good indicator of its interna ...

Engine components removable with the engine in place

Engine components which can be removed while the engine is installed on the frame are as follows. For the installing and removing procedures, refer to respective paragraphs describing each compon ...

Other materials:

Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones. Install the driveshaft left bearing oil seal into the retainer using the special tool. ...

Oil pump removal and installation
Note be careful not to drop any parts into the crankcase. Removal Remove the oil pan, oil pressure regulator and oil strainer. Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” .  Remove the oil pump driven gear bolt (1).  Rem ...

Cylinder inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...