Suzuki GSX-R 1000 Service Manual: Repair instructions
- Engine components removable with the engine in place
- Air cleaner element removal and installation
- Air cleaner box removal and installation
- Throttle cable removal and installation
- Throttle body components
- Throttle body construction
- Throttle body removal and installation
- Throttle body disassembly and assembly
- Throttle body inspection and cleaning
- Isc valve visual inspection
- Throttle valve synchronization
- Isc valve reset
- Tp reset
- Engine assembly removal
- Engine assembly installation
- Engine top side disassembly
- Engine top side assembly
- Cylinder head cover disassembly and assembly
- Cylinder head cover related parts inspection
- Camshaft inspection
- Camshaft sprocket
- Cam chain tension adjuster inspection
- Cam chain guide / cam chain tensioner removal and installation
- Cam chain guide inspection
- Cam chain tensioner inspection
- Cylinder head disassembly and assembly
- Cylinder head related parts inspection
- Valve guide replacement
- Valve seat repair
- Engine bottom side disassembly
- Engine bottom side assembly
- Cylinder inspection
- Piston ring removal and installation
- Piston and piston ring inspection
- Balancer shaft disassembly and assembly
- Balancer shaft inspection
- Balancer shaft journal bearing removal and installation
- Balancer shaft journal bearing inspection and selection
- Conrod crank pin bearing removal and installation
- Conrod and crankshaft inspection
- Conrod crank pin bearing inspection and selection
- Crankshaft journal bearing inspection and selection
- Crankshaft thrust clearance inspection and selection
Diagnostic information and procedures
Engine mechanical symptom diagnosis
Refer to “engine symptom diagnosis” in section 1a .
Compression pressure check
The compression pressure reading of a cylinder is a
good indicator of its interna ...
Engine components removable with the
engine in place
Engine components which can be removed while the engine is installed on the
frame are as follows. For the installing
and removing procedures, refer to respective paragraphs describing each
compon ...
Other materials:
Rear shock absorber bearing removal and installation
Removal
Remove the rear shock absorber. Refer to “rear shock absorber removal
and installation” .
Remove the spacer (1).
Remove the rear shock absorber bearing with the
special tool.
Special tool
(a): 09943–88211 (pinion bearing
installer)
Installation
C ...
Pillion footrest construction
Pillion footrest
Spring
Ball
E-ring
Washer
O-ring
Footrest pin
Apply grease.
Do not reuse.
...
Generator inspection
Generator coil resistance
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the generator coupler (1).
Measure the resistance between the three lead
wires.
If the resistance is out of specified value, replace the
...