Suzuki GSX-R 1000 Service Manual: Repair instructions
- Engine components removable with the engine in place
- Air cleaner element removal and installation
- Air cleaner box removal and installation
- Throttle cable removal and installation
- Throttle body components
- Throttle body construction
- Throttle body removal and installation
- Throttle body disassembly and assembly
- Throttle body inspection and cleaning
- Isc valve visual inspection
- Throttle valve synchronization
- Isc valve reset
- Tp reset
- Engine assembly removal
- Engine assembly installation
- Engine top side disassembly
- Engine top side assembly
- Cylinder head cover disassembly and assembly
- Cylinder head cover related parts inspection
- Camshaft inspection
- Camshaft sprocket
- Cam chain tension adjuster inspection
- Cam chain guide / cam chain tensioner removal and installation
- Cam chain guide inspection
- Cam chain tensioner inspection
- Cylinder head disassembly and assembly
- Cylinder head related parts inspection
- Valve guide replacement
- Valve seat repair
- Engine bottom side disassembly
- Engine bottom side assembly
- Cylinder inspection
- Piston ring removal and installation
- Piston and piston ring inspection
- Balancer shaft disassembly and assembly
- Balancer shaft inspection
- Balancer shaft journal bearing removal and installation
- Balancer shaft journal bearing inspection and selection
- Conrod crank pin bearing removal and installation
- Conrod and crankshaft inspection
- Conrod crank pin bearing inspection and selection
- Crankshaft journal bearing inspection and selection
- Crankshaft thrust clearance inspection and selection
Diagnostic information and procedures
Engine mechanical symptom diagnosis
Refer to “engine symptom diagnosis” in section 1a .
Compression pressure check
The compression pressure reading of a cylinder is a
good indicator of its interna ...
Engine components removable with the
engine in place
Engine components which can be removed while the engine is installed on the
frame are as follows. For the installing
and removing procedures, refer to respective paragraphs describing each
compon ...
Other materials:
Side stand
An interlock switch is provided to
cut off the ignition circuit when the
side stand is down and the transmission
is in any gear other than
neutral.
The side stand/ignition interlock
switch works as follows:
if the side stand is down and
the transmission is in gear, the
engine ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Drive chain related components”
Special tool
...
Clutch control system components
Push rod
Clutch release camshaft
Clutch release arm
Clutch cable
1 N·m (0.1 Kgf-m, 0.7
Lbf-ft)
6 N·m
(0.6 Kgf-m, 4.5 Lbf-ft)
10 N·m
(1.0 Kgf-m, 0.7 Lbf-ft)
Apply grease
Do not reuse.
...