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Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft disassembly and assembly

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Disassembly

  1. Remove the balancer shaft. Refer to “engine bottom side disassembly” .
  2.  Remove the washers, balancer gear and dampers from the shaft.

Suzuki GSX-R. Disassembly


Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Assembly


Note

  •  fit the stopper of the balancer shaft between the dampers.
  •  Align the line “a” on the balancer shaft with the punch “b” on the balancer gear.

Suzuki GSX-R. Assembly


Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the ...

Balancer shaft inspection
Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Other materials:

Fail-safe function table
Fi system is provided with fail-safe function to allow the engine to start and the motorcycle to run in a minimum performance necessary even under malfunction condition. The engine can start and can run even if the signal in the table is not received from each sensor. But, the engine ...

Excva pulley inspection
Inspect the excva pulley in the following procedures:  remove the excva pulley. Refer to “excv cable removal and installation” .  Visually inspect the excva pulley for wear and damage. If there is anything unusual, replace the pulley with a new one. Install the pulle ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Fuel pump components” Special tool ...

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