Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft disassembly and assembly

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Disassembly

Remove the balancer shaft. Refer to “engine bottom side disassembly” .
Remove the washers, balancer gear and dampers from the shaft.

Suzuki GSX-R. Disassembly

Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

apply molybdenum oil solution to each part.

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Assembly

Set the dampers and install the balancer shaft to balancer gear.

Note

fit the stopper of the balancer shaft between the dampers.
Align the line “a” on the balancer shaft with the punch “b” on the balancer gear.

Suzuki GSX-R. Assembly

Piston and piston ring inspection

Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the ...

Balancer shaft inspection

Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Other materials:

Steering stem bearing removal and installation
Removal Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” . Remove the steering stem lower bearing inner race using a chisel. Remove the steering stem upper and lower bearing races using ...

Use of sds diagnosis reset procedures
Note the malfunction code is memorized in the ecm also when the lead wire coupler of any sensor is disconnected. Therefore, when a lead wire coupler has been disconnected at the time of diagnosis, erase the stored malfunction history code using sds. After repairing ...

Front brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” . 2) Remove the front brake hoses as shown in the front brake hose routing diagram. Refer to “front brake hose routing diagram” . Installation Caution the seal washers should be replaced with the new ones to pr ...