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Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft disassembly and assembly

Refer to engine bottom side disassembly (page 1d- 49).

Refer to engine bottom side assembly .

Disassembly

  1. Remove the balancer shaft. Refer to engine bottom side disassembly .
  2.  Remove the washers, balancer gear and dampers from the shaft.

Suzuki GSX-R. Disassembly


Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Assembly


Note

  •  fit the stopper of the balancer shaft between the dampers.
  •  Align the line a on the balancer shaft with the punch b on the balancer gear.

Suzuki GSX-R. Assembly


Piston and piston ring inspection
Refer to piston ring removal and installation . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) a from the skirt end. If the piston diameter is less than the ...

Balancer shaft inspection
Refer to balancer shaft disassembly and assembly . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Other materials:

Conclusion
Traffic, road and weather conditions vary. Other motorists' actions are unpredictable. Your motorcycle's condition can change. These factors can best be dealt with by giving every ride your full attention. Circumstances beyond your control could lead to an accident. You need to prepare fo ...

Rear combination light removal and installation
Removal Remove the frame cover assembly. Refer to exterior parts removal and installation in section 9d .  Remove the clamps (1).  Disconnect the combination light coupler (2).  Remove the rear combination light assembly (3). Remove the combination light brack ...

Instrument panel
The fuel indicator light 8,12,13 Lcd's and tachometer needle work as follows to confirm their function when the ignition switch is turned to the "on" position. The fuel indicator light 8,12 and 13 come on for 3 seconds.  All lcd segments display for 3 seconds. &nbs ...

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