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Suzuki GSX-R 1000 Service Manual: Using the testers

Special tool

: 09900–25008
(multi circuit tester set)

Suzuki GSX-R. Using the testers


Note

  •  when connecting the multi-circuit tester, use the needle pointed probe to the back side of the lead wire coupler and connect the probes of tester to them.
  •  Use the needle pointed probe to prevent the rubber of the water proof coupler from damage.
  •  When using the multi-circuit tester, do not strongly touch the terminal of the ecm coupler with a needle pointed tester probe to prevent terminal damage.

Special tool

(a):
09900–25009 (needle-point probe set)

Suzuki GSX-R. Using the testers


Using the multi-circuit testers
Use the suzuki multi-circuit tester set.  Use well-charged batteries in the tester.  Be sure to set the tester to the correct testing range. Special tool (A): 09900–25008 (multi ...

General information
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Other materials:

Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to “clutch removal” in section 5c .  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Installation is in the reverse order of removal. Pay attention to the following point:  apply ...

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 – 75 Mm (2.6 – 3.0 In) 28 N·m (2.8 Kgf-m, 20.0 Lbf-ft) 40 N·m (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease. Grease. ...

Engine assembly installation
Install the engine in the reverse order of engine removal. Pay attention to the following points:  before installing the engine, install the collars (1). Before installing the engine, install the engine mounting thrust adjusters (2). Gradually raise the rear side of ...

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