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Suzuki GSX-R 1000 Service Manual: Crankcase breather (pcv) hose / reed valve / cover removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Crankcase breather (pcv) hose / reed valve / cover removal and installation

Removal

  1. Lift and support the fuel tank with the prop stay.

    Refer to “fuel tank removal and installation” in section 1g .

  2.  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  3.  Disconnect the crankcase breather (pcv) hose (1).

Suzuki GSX-R. Removal


  1. Remove the crankcase breather (pcv) cover (2).

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal.

Pay attention to the following points:

  1.  apply bond to the hatching part of crankcase breather (pcv) cover.

: Sealant 99000–31140 (suzuki
bond no.1207B or equivalent)

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the following procedures:  lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g . & ...

Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the following procedures:  remove the crankcase breather (pcv) cover. Refer to “crankcase breather (pcv) hose / reed valve / cover removal an ...

Other materials:

Rear combination light removal and installation
Removal Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the clamps (1).  Disconnect the combination light coupler (2).  Remove the rear combination light assembly (3). Remove the combination light brack ...

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .  Remove the throttle cables as shown in the cable routing diagram. Refer to “thro ...

Ckp sensor inspection
Refer to “electrical components location” in section 0a . Ckp sensor peak voltage Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Disconnect the ckp sensor coupler (1). Note be sure that all of the couplers are connect ...

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