Suzuki GSX-R 1000 Service Manual: Crankcase breather (pcv) hose / reed valve / cover removal and installation
Removal
- Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the crankcase breather (pcv) hose (1).
- Remove the crankcase breather (pcv) cover (2).
Installation
Installation is in the reverse order of removal.
Pay attention to the following points:
- apply bond to the hatching part of crankcase breather (pcv) cover.
: Sealant 99000–31140 (suzuki
bond
no.1207B or equivalent)
- Fit the clamp to the bolt “a”.
- Connect the crankcase breather (pcv) hose securely.
Refer to “throttle body construction” in section 1d .
Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the
following procedures:
lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
& ...
Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the
following procedures:
remove the crankcase breather (pcv) cover. Refer to “crankcase breather
(pcv) hose / reed valve / cover removal an ...
Other materials:
Fail-safe function table
Fi system is provided with fail-safe function to allow the engine to start
and the motorcycle to run in a minimum
performance necessary even under malfunction condition.
The engine can start and can run even if the signal in the table is not
received from each sensor. But, the engine
...
Front brake caliper disassembly and
assembly
Refer to “front brake caliper removal and installation” .
Note
the right and left calipers are installed
symmetrically and therefore the disassembly
procedure for one side is the same as that for
the other side.
Disassembly
Remove the brake pads (1) and spring from the
...
Wheel / tire / air valve inspection and cleaning
Refer to “tire removal and installation” .
Wheel
Wipe the wheel clean and check for the following points:
distortion and crack
any flaws and scratches at the bead seating area.
Wheel rim runout. Refer to “front wheel related parts inspection”
and “rear wheel rela ...