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Suzuki GSX-R 1000 Service Manual: Precautions

Precautions for clutch system

Refer to “general precautions” in section 00 (page 00-1).

Schematic and routing diagram

Clutch cable routing diagram

Refer to “throttle cable routing diagram” in section 1d .

Diagnostic information and procedures

Clutch system symptom diagnosis

Suzuki GSX-R. Diagnostic information and procedures


Clutch
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Repair instructions
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Other materials:

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...

Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d . Remove the wiring harness no. 2 (2) By disconnecting the couplers and ...

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

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