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Suzuki GSX-R 1000 Service Manual: Precautions

Precautions for clutch system

Refer to “general precautions” in section 00 (page 00-1).

Schematic and routing diagram

Clutch cable routing diagram

Refer to “throttle cable routing diagram” in section 1d .

Diagnostic information and procedures

Clutch system symptom diagnosis

Suzuki GSX-R. Diagnostic information and procedures


Clutch
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Repair instructions
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Other materials:

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to “engine assembly removal” in section 1d .  Remove the crankshaft assembly. Refer to “engine bottom side disassembly” in section 1d (page 1d- 49).  Remove the piston cooling oil jets (1) from the upper cra ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing remover set) Installation Caution the removed bearings must be replaced with new on ...

Fuel pump components
Fuel level gauge Fuel pressure regulator assembly O-ring Joint Fuel pump Fuel pump case Fuel mesh filter 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply engine oil. Apply grease. Do not reuse. ...

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