Suzuki GSX-R 1000 Service Manual: Repair instructions

Precautions

Precautions for clutch system Refer to “general precautions” in section 00 (page 00-1). Schematic and routing diagram Clutch cable routing diagram Refer to “throttle cable routing diagram” in sect ...

Clutch lever position switch inspection

Inspect the clutch lever position switch in the following procedures:  disconnect the clutch lever position switch lead wires (1). Inspect the clutch lever position switch for co ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Rear suspension components”  “rear suspension assembly construction” Special tool ...

Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any defects are found, replace the defective part(-s). Gearshift shaft oil seal Inspect the gearshif ...

Engine sprocket removal and installation
Removal Remove the gearshift link arm (1) from the gearshift shaft. Note mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation. Remove the speed sensor (2). Remove the engine sprocket cover (3). Support the ...