Suzuki GSX-R 1000 Service Manual: Repair instructions

Precautions

Precautions for clutch system Refer to “general precautions” in section 00 (page 00-1). Schematic and routing diagram Clutch cable routing diagram Refer to “throttle cable routing diagram” in sect ...

Clutch lever position switch inspection

Inspect the clutch lever position switch in the following procedures:  disconnect the clutch lever position switch lead wires (1). Inspect the clutch lever position switch for co ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Exhaust system components” Special tool ...

Front suspension adjustment
After installing the front fork, adjust the spring pre-load and two kinds of damping force as follows: Adjust the left and right front forks to the same setting. Spring pre-load adjustment Turn the spring pre-load adjuster (1) counterclockwise fully. From that position (softe ...

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...