Refer to “clutch removal” and “clutch installation” .
Clutch drive and driven plate
Note wipe off the engine oil from the drive and driven plates with a clean rag. |
Measure the thickness of drive plates with a vernier calipers. If the drive plate thickness is found to have reached the limit, replace it with a new one.
Special tool
(a): 09900–20102 (vernier calipers
(200 mm))
Clutch drive plate thickness service limit (no. 1 And no. 2 Drive plates): 2.92 Mm (0.115 In)
Measure the claw width of drive plates with a vernier calipers. Replace the drive plates found to have worn down to the limit.
Special tool
(a): 09900–20102 (vernier calipers
(200 mm))
Clutch drive plate claw width service limit (no. 1 And no. 2 Drive plates): 12.90 Mm (0.508 In)
Measure each driven plate for distortion with a thickness gauge and surface plate.
Replace driven plates which exceed the limit.
Special tool
(b): 09900–20803 (thickness gauge)
Clutch driven plate distortion service limit (no. 1, No. 2 And no.3 Driven plates): 0.10 Mm (0.004 In)
Clutch spring
Measure the free length of each coil spring with a vernier calipers, and compare the length with the specified limit.
Replace all the springs if any spring is not within the limit.
Special tool
(a): 09900–20102 (vernier calipers
(200 mm))
Clutch spring free length service limit: 55.3 Mm (2.18 In)
Clutch release bearing
Inspect the clutch release bearing for any abnormality, especially cracks. When removing the bearing from the clutch, decide whether it can be reused or if it should be replaced.
Smooth engagement and disengagement of the clutch depends on the condition of this bearing.
Push rod (right)
Inspect the push rod for wear and damage.
If any defects are found, replace the push rod with a new one.
Clutch sleeve hub and primary driven gear assembly
Inspect the slot of the clutch sleeve hub and primary driven gear assembly for damage or wear caused by the clutch plates. If necessary, replace it with a new one.
Wave spring washer
Measure the free height “a” of each wave spring washer with a vernier calipers.
If each wave spring washer height “a” is not within the specified limit, replace it with a new one.
Special tool
: 09900–20102 (vernier calipers (200
mm))
Wave spring washer height “a” service limit: 4.30 Mm (0.169 In)
Clutch lifter drive cam and clutch lifter driven cam
Inspect the clutch lifter drive cam and clutch lifter driven cam for wear and damage. If any defects are found, replace the clutch lifter drive cam or clutch lifter driven cam.
General description
Combination meter system description
This combination meter mainly consists of a stepping motor, lcd (liquid
crystal display) and leds (light emitting
diode).
The tachometer pointer is driven by the stepping motor.
The lcds indicate followings:
speed, odo / trip 1 / trip 2 / fuel reserve ...
DTC “c29” (p1654-h/l): secondary throttle
position sensor (stps) circuit malfunction
Detected condition and possible cause
Detected condition
Possible cause
C29
Output voltage is not within the following
range.
Difference between actual throttle opening
and opening calculated by ecm is larger
than specified value.
0.15 V ≤ Sensor ...
Precautions
Precautions for suspension
Refer to “general precautions” in section 00 (page 00-1).
All
suspensions, bolts and nuts are an important part in that it could
affect the performance of vital
parts. They must be tightened to the specified torque periodically and
if the suspension ...