Suzuki GSX-R 1000 Service Manual: Clutch lifter pin inspection and adjustment
Refer to “clutch removal” and “clutch installation” .
| Note when inspection and adjusting the clutch lifter pin, it is not necessary to install the clutch onto the countershaft. |
Inspect and adjust the clutch lifter pin in the following procedures:
- assemble the following parts into the primary driven gear assembly.
- Clutch sleeve hub
- spring washer seat, spring washer
- clutch drive plates, clutch driven plates
- pressure plate
- clutch springs, clutch springs set bolts
Tightening torque clutch spring set bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
| Note tighten the clutch spring set bolt little by little and diagonally. |
- Remove the clutch assembly from the primary driven gear assembly.
- Inspect the height “a” of clutch lifter pin at three positions using the thickness gauge. If the measurement is out of the specification, adjust the height “a” as shown in the figure.
Special tool
: 09900–20803 (thickness gauge)
Clutch lifter pin height “a” standard: 0.2 – 0.4 Mm (0.008 – 0.016 In)
- Loosen the lock-nuts (1) and turn out the clutch lifter pin (2).
| Note each clutch lifter pin height should be as closely as possible. |
- Set the thickness gauge to 0.3 Mm (0.012 In).
Special tool
(a): 09900–20803 (thickness gauge)
- Place a proper flat plate on the thickness gauges and hold them by hand.
- Slowly turn in the clutch lifter pin (2) until resistance is felt.
- Tighten the lock-nut (1).
Tightening torque clutch lifter pin lock-nut (b): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
Clutch parts inspection
Refer to “clutch removal” and “clutch installation” .
Clutch drive and driven plate
Note
wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure t ...
Specifications
Service data
Clutch
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Clutch control system components”&nbs ...
Other materials:
DTC “c44” (p0130/p0135): ho2 sensor
(ho2s) circuit malfunction
Detected condition and possible cause
Detected condition
Possible cause
C44/P0130
Ho2 sensor output voltage is not input to
ecm during engine operation and running
condition.
Sensor voltage > 1.0 V
Ho2 sensor circuit is open or shorted to the po ...
Diagnostic information and procedures
Engine mechanical symptom diagnosis
Refer to “engine symptom diagnosis” in section 1a .
Compression pressure check
The compression pressure reading of a cylinder is a
good indicator of its internal condition.
The decision to overhaul the cylinder is often based on
the results of a compressio ...
Engine stop switch inspection
Inspect the engine stop switch in the following
procedures:
turn the ignition switch off.
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the right handlebar switch coupler (1).
Inspect the engine stop ...