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Suzuki GSX-R 1000 Service Manual: Clutch cable removal and installation

Removal

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the clutch cable from the clutch lever.

    Refer to “handlebar removal and installation” in section 6b .

  3.  Remove the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .

Installation

  1. Install the clutch cable as shown in the throttle cable routing diagram. Refer to “throttle cable routing diagram” in section 1d .
  2.  Reinstall the removed parts.
Clutch lever position switch inspection
Inspect the clutch lever position switch in the following procedures:  disconnect the clutch lever position switch lead wires (1). Inspect the clutch lever position switch for co ...

Clutch control system components
Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 ...

Other materials:

Storage procedure
If your motorcycle is to be left unused for an extended period of time, it needs special servicing requiring appropriate materials, equipment and skill. For this reason, suzuki recommends that you trust this maintenance work to your suzuki dealer. If you wish to service the machine for stora ...

Side-stand removal and installation
Removal Support the motorcycle with a jack or wooden block. Caution  do not support the motorcycle with the exhaust pipes.  Make sure that the motorcycle is supported securely. Remove the side-stand as shown in the side-stand construction. Refer to ...

Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) 100 N·m (10 kgf-m, 72.5 Lbf-ft) 35 N·m (3.5 Kgf-m, 25.5 Lbf-ft) Apply grease. Apply thread lock to the thread part. ...

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