Suzuki GSX-R 1000 Service Manual: Clutch lever position switch inspection
Inspect the clutch lever position switch in the following procedures:
- disconnect the clutch lever position switch lead wires (1).
- Inspect the clutch lever position switch for continuity
with the tester.
If any abnormality is found, replace the switch with a new one.
Special tool : 09900–25008 (multi circuit tester set)
Tester knob indication continuity ( )
Clutch lever position switch
- Connect the clutch lever position switch lead wires.
Clutch cable inspection
Refer to “clutch cable play inspection and adjustment” in section 0b .
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal ...
Other materials:
Oil pan / oil pressure regulator / oil strainer
removal and installation
Note
the oil pan/oil strainer/oil pressure regulator
cannot be serviced with the engine installed
in the frame.
Removal
Remove the engine assembly from the frame. Refer to “engine assembly
removal” in section 1d .
Remove the plate (1).
Remove the oil pan ...
Valve seat repair
The valve seats (1) for both the intake and exhaust
valves are machined to three different angles. The seat
contact surface is cut at 45°.
Intake valve
Exhaust valve
Caution
the valve seat contact area must be
inspected after e ...
Inspecting the drive chain
When inspecting the chain, look
for the following:
loose pins
damaged rollers
dry or rusted links
kinked or binding links
excessive wear
improper chain adjustment
If you find anything wrong with the
drive chain condition or adjustment,
correct the pr ...