Suzuki GSX-R 1000 Service Manual: Clutch lever position switch inspection
Inspect the clutch lever position switch in the following procedures:
- disconnect the clutch lever position switch lead wires (1).
- Inspect the clutch lever position switch for continuity
with the tester.
If any abnormality is found, replace the switch with a new one.
Special tool : 09900–25008 (multi circuit tester set)
Tester knob indication continuity ( )
Clutch lever position switch
- Connect the clutch lever position switch lead wires.
Clutch cable inspection
Refer to “clutch cable play inspection and adjustment” in section 0b .
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal ...
Other materials:
Conrod crank pin bearing inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Place the plastigauge axially along ...
Countershaft gear / driveshaft gear
disassembly and assembly
Refer to “transmission removal” and “transmission installation” .
Disassembly
Caution
identify the position of each removed part.
Organize the parts in their respective groups
(i.E., Drive or driven) so that they can be
reinstalled in their original positions.
Counte ...
Rod guide case tightening torque
Tighten the rod guide case in the following procedures:
measure the effective length l of the torque wrench.
Calculate the reading torque on the torque wrench by
use of the formula shown below.
Special tool
(a): 09940–84710 (rod guide case
wrench)
T: reading torque on the torq ...