Suzuki GSX-R 1000 Service Manual: Sprocket mounting drum dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
- Remove the rear sprocket mounting drum assembly (1). Refer to “rear sprocket / rear sprocket mounting drum removal and installation” (page 3a- 3).
- Remove the retainer (2).
- Remove the sprocket mounting drum dust seal with the special tool.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the sprocket mounting drum bearing with the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
Installation
| Caution the removed dust seal and bearing must be replaced with new ones. |
- Apply grease to the bearing before installing.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the bearing and dust seal to the sprocket mounting drum with the special tools.
| Caution the sealed cover of the bearing must face wheel hub side. |
Special tool
(a): 09924–84510 (bearing
installer set)
(b): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the retainer.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear sprocket mounting drum assembly to rear wheel hub. Refer to “rear sprocket / rear sprocket mounting drum removal and installation” .
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and
installation” .
Dust seal
Inspect the dust seal for wear or damage. If any damage
is found, replace the dust seal with a new one. ...
Drive chain replacement
Use the special tool in the following procedures, to cut
and rejoin the drive chain.
Note
when using the special tool, apply a small
quantity of grease to the threaded parts of
the s ...
Other materials:
Emission control warranty
Suzuki motor corporation warrants
to the ultimate purchaser
and each subsequent purchaser
that this vehicle is designed, built,
and equipped so as to conform at
the time of sale with all U.S. Emission
standards applicable at the
time of manufacture, and that it is
free from defects in materi ...
Warning / caution / note
Please read this manual and follow its instructions
carefully. To emphasize special information, the symbol
and the words warning, caution and note have
special meanings. Pay special attention to the messages
highlighted by these signal words.
Indicates a
potential hazard that could ...
Front wheel removal
Place the motorcycle on the
side stand.
Remove both brake calipers
from the front forks by removing
two mounting bolts 1 on
each calipers.
Note: never squeeze the front
brake lever with the caliper
removed. It is very difficult to force
the pads back into the caliper
asse ...