Suzuki GSX-R 1000 Service Manual: Sprocket mounting drum dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
- Remove the rear sprocket mounting drum assembly (1). Refer to “rear sprocket / rear sprocket mounting drum removal and installation” (page 3a- 3).
- Remove the retainer (2).
- Remove the sprocket mounting drum dust seal with the special tool.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the sprocket mounting drum bearing with the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
Installation
| Caution the removed dust seal and bearing must be replaced with new ones. |
- Apply grease to the bearing before installing.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the bearing and dust seal to the sprocket mounting drum with the special tools.
| Caution the sealed cover of the bearing must face wheel hub side. |
Special tool
(a): 09924–84510 (bearing
installer set)
(b): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the retainer.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear sprocket mounting drum assembly to rear wheel hub. Refer to “rear sprocket / rear sprocket mounting drum removal and installation” .
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and
installation” .
Dust seal
Inspect the dust seal for wear or damage. If any damage
is found, replace the dust seal with a new one. ...
Drive chain replacement
Use the special tool in the following procedures, to cut
and rejoin the drive chain.
Note
when using the special tool, apply a small
quantity of grease to the threaded parts of
the s ...
Other materials:
Vehicle side view
Note
difference between illustrations and actual
motorcycles may exist depending on the
markets.
Suzuki gsx-r1000 (2009-model)
Right side
Left side ...
Side stand
An interlock switch is provided to
cut off the ignition circuit when the
side stand is down and the transmission
is in any gear other than
neutral.
The side stand/ignition interlock
switch works as follows:
if the side stand is down and
the transmission is in gear, the
engine ...
Clutch lifter pin inspection and adjustment
Refer to “clutch removal” and “clutch installation” .
Note
when inspection and adjusting the clutch
lifter pin, it is not necessary to install the
clutch onto the countershaft.
Inspect and adjust the clutch lifter pin in the following
procedures:
assemble the ...