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Suzuki GSX-R 1000 Service Manual: Sprocket mounting drum dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Drive chain / drive train / drive shaft / Repair instructions / Sprocket mounting drum dust seal / bearing removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Remove the rear sprocket mounting drum assembly (1). Refer to rear sprocket / rear sprocket mounting drum removal and installation (page 3a- 3).

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the retainer (2).

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the sprocket mounting drum dust seal with the special tool.

Special tool (a): 0991350121 (oil seal
remover)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the sprocket mounting drum bearing with the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


Installation

Caution

the removed dust seal and bearing must be replaced with new ones.

  1. Apply grease to the bearing before installing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Install the bearing and dust seal to the sprocket mounting drum with the special tools.
Caution

the sealed cover of the bearing must face wheel hub side.

Special tool (a): 0992484510 (bearing
installer set) (b): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Apply grease to the retainer.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Install the rear sprocket mounting drum assembly to rear wheel hub. Refer to rear sprocket / rear sprocket mounting drum removal and installation .
  2.  Install the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
Drive chain related parts inspection
Refer to rear sprocket / rear sprocket mounting drum removal and installation . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. ...

Drive chain replacement
Use the special tool in the following procedures, to cut and rejoin the drive chain. Note when using the special tool, apply a small quantity of grease to the threaded parts of the s ...

Other materials:

Noise emission control system description
Tampering with the noise control system prohibited: local law or federal law prohibits the following acts or the causing thereof:  the removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design in ...

If you don't have a helmet, buy a helmet and wear it every time you ride
Most accidents occur within a few miles of home, and almost half occur at speeds of less than 30 mph. So even if you're just going on a quick errand, be preparedstrap on your helmet before you take off. Helmets do not reduce essential vision or hearing. Generally, helmets do not cause or ...

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load. The set length 189.3 Mm (7.45 In) provides the minimum spring pre-load. Std position 184.3 ...

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