Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Drive chain and sprocket symptom diagnosis Condition Possible cause Correction / reference item Noisy drive chain Worn sprocket Replace Worn drive cha ...

Drive chain related components

Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 N·m (14.5 Kgf-m, 105.0 Lbf-ft ...

Other materials:

Radiator reservoir tank removal and installation
Removal Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.  Remove the reservoir tank (2). Disconnect the reservoir tank ove ...

Clutch control system components
Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 Kgf-m, 0.7 Lbf-ft) Apply grease Do not reuse. ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...