Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Drive chain and sprocket symptom diagnosis Condition Possible cause Correction / reference item Noisy drive chain Worn sprocket Replace Worn drive cha ...

Drive chain related components

Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 N·m (14.5 Kgf-m, 105.0 Lbf-ft ...

Other materials:

Muffler / muffler chamber / exhaust pipe removal and installation
Removal Loosen the muffler connecting bolts (1).  Remove the mufflers (2) by removing the mounting bolt and nut (3). Note support the muffler to prevent it from falling. Remove the side cowlings. Refer to “exterior parts removal and installation” in secti ...

Crankcase emission control system description
The engine is equipped with a pcv system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas in the engine is constantly drawn into the crankcase, which is returned to the combustion chamber through the pcv (breather) hose, air cleaner and throttle body. ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muf ...