Suzuki GSX-R 1000 Service Manual: Drive chain related components

Repair instructions

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Engine sprocket removal and installation

Removal Remove the gearshift link arm (1) from the gearshift shaft. Note mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation. ...

Other materials:

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Check the water hoses for crack, damage or engine coolant leakage. If any defect is found, replace the water hose wi ...

Oil pressure regulator / oil strainer inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a proper bar. If the piston does not operate smoothly, replace the oil pressure regulator with a new on ...

Break-in procedures
During manufacture only the best possible materials are used and all machined parts are finished to a very high standard but it is still necessary to allow the moving parts to “break-in” before subjecting the engine to maximum stresses. The future performance and reliability of the engine depen ...