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Suzuki GSX-R 1000 Service Manual: Ignition coil and spark plug removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Repair instructions / Ignition coil and spark plug removal and installation

Removal

The hot
engine can burn you.

Wait until the engine is cool enough to touch.

  1. Turn the ignition switch off.
  2.  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  3.  Disconnect the lead wire couplers (1).

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Caution

disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage.

  1. Remove the ignition coils (2).
Caution

  •  do not pry up the ignition coil with a screwdriver or a bar to avoid its damage.
  •  Be careful not to drop the ignition coil to prevent short/open circuit.

Suzuki GSX-R. Ignition coil and spark plug removal and installation


  1. Remove the spark plugs with the spark plug wrench.

Special tool (a): 09930–10121 (spark plug wrench
set)

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Installation

Install the spark plugs in the reverse order of removal.

Pay attention to the following points:

Caution

do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head.

Special tool (a): 09930–10121 (spark plug wrench
set)

Tightening torque spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Caution

do not hit the ignition coil with a plastic hammer when installing it.

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Suzuki GSX-R. Ignition coil and spark plug removal and installation


Spark plug inspection and cleaning

Refer to “spark plug inspection and cleaning” in section 0b .

Repair instructions
...

Ignition coil inspection
Refer to “electrical components location” in section 0a . Ignition coil primary peak voltage Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . D ...

Other materials:

Fuel pump inspection
Turn the ignition switch on and check that the fuel pump operates for a few seconds. If the fuel pump motor does not make operating sound, inspect the fuel pump circuit connections or inspect the fuel pump relay and to sensor. Refer to “fuel pump relay inspection”  and “dtc “c23” (p1651 ...

Turn signal / side-stand relay removal and installation
Removal Remove the frame cover. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal. ...

Conclusion
Traffic, road and weather conditions vary. Other motorists' actions are unpredictable. Your motorcycle's condition can change. These factors can best be dealt with by giving every ride your full attention. Circumstances beyond your control could lead to an accident. You need to prepare fo ...

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