Suzuki GSX-R 1000 Service Manual: Ignition coil and spark plug removal and installation
Removal
 The hot
engine can burn you. Wait until the engine is cool enough to touch. |
- Turn the ignition switch off.
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the lead wire couplers (1).
| Caution disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage. |
- Remove the ignition coils (2).
Caution
|
- Remove the spark plugs with the spark plug wrench.
Special tool
(a): 09930–10121 (spark plug wrench
set)
Installation
Install the spark plugs in the reverse order of removal.
Pay attention to the following points:
- screw the spark plugs into the cylinder head with fingers, and then tighten them to the specified torque.
| Caution do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head. |
Special tool
(a): 09930–10121 (spark plug wrench
set)
Tightening torque spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
- Install the ignition coil and connect their lead wire couplers.
| Caution do not hit the ignition coil with a plastic hammer when installing it. |
Spark plug inspection and cleaning
Refer to “spark plug inspection and cleaning” in section 0b .
Ignition coil inspection
Refer to “electrical components location” in section 0a .
Ignition coil primary peak voltage
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
D ...
Other materials:
Starter motor runs but does not crank the
engine
The starter motor runs when the transmission is in neutral, but does not run
when the transmission is in any position
other than neutral, with the side-stand up.
Step
Action
Yes
No
1
Check the side-stand switch. Refer to “side-stand / ignition
inte ...
DTC “c13” (p0105-h/l): iap sensor circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C13
Iap sensor voltage is not within the
following range.
0.5 V ≤ Sensor voltage < 4.85 V
Note
note that atmospheric pressure
varies depending on weather
c ...
Tightening torque list
Engine
Fi system + intake air system
Cooling system
Chassis
Tightening torque chart
For other bolts and nuts not listed in the preceding page, refer to this
chart:
Conventional bolt
“4” Marked bolt
“7” Marked bolt
...