Suzuki GSX-R 1000 Service Manual: Ignition coil and spark plug removal and installation
Removal
 The hot
engine can burn you. Wait until the engine is cool enough to touch. |
- Turn the ignition switch off.
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the lead wire couplers (1).
| Caution disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage. |
- Remove the ignition coils (2).
Caution
|
- Remove the spark plugs with the spark plug wrench.
Special tool
(a): 09930–10121 (spark plug wrench
set)
Installation
Install the spark plugs in the reverse order of removal.
Pay attention to the following points:
- screw the spark plugs into the cylinder head with fingers, and then tighten them to the specified torque.
| Caution do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head. |
Special tool
(a): 09930–10121 (spark plug wrench
set)
Tightening torque spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
- Install the ignition coil and connect their lead wire couplers.
| Caution do not hit the ignition coil with a plastic hammer when installing it. |
Spark plug inspection and cleaning
Refer to “spark plug inspection and cleaning” in section 0b .
Ignition coil inspection
Refer to “electrical components location” in section 0a .
Ignition coil primary peak voltage
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
D ...
Other materials:
Air cleaner element removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover (1).
Remove the air cleaner element (2).
Installation
Installation is in the reverse order of removal. ...
Battery visual inspection
Inspect the battery in the following procedures:
remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Visually inspect the surface of the battery container.
If any signs of cracking or electrolyte leakage from
the sides of th ...
Precautions
Precautions for wheel and tire
Proper tire pressure and proper tire loading are important
factors. Over loading tire can lead to tire
failure and loss of motorcycle control.
Under-inflated tires make smooth cornering difficult, and
can result in rapid tire wear.
...