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Suzuki GSX-R 1000 Service Manual: Ignition coil and spark plug removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Repair instructions / Ignition coil and spark plug removal and installation

Removal

The hot
engine can burn you.

Wait until the engine is cool enough to touch.

  1. Turn the ignition switch off.
  2.  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  3.  Disconnect the lead wire couplers (1).

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Caution

disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage.

  1. Remove the ignition coils (2).
Caution

  •  do not pry up the ignition coil with a screwdriver or a bar to avoid its damage.
  •  Be careful not to drop the ignition coil to prevent short/open circuit.

Suzuki GSX-R. Ignition coil and spark plug removal and installation


  1. Remove the spark plugs with the spark plug wrench.

Special tool (a): 0993010121 (spark plug wrench
set)

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Installation

Install the spark plugs in the reverse order of removal.

Pay attention to the following points:

Caution

do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head.

Special tool (a): 0993010121 (spark plug wrench
set)

Tightening torque spark plug: 11 nm (1.1 Kgf-m, 8.0 Lbf-ft)

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Caution

do not hit the ignition coil with a plastic hammer when installing it.

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Suzuki GSX-R. Ignition coil and spark plug removal and installation


Spark plug inspection and cleaning

Refer to spark plug inspection and cleaning in section 0b .

Repair instructions
...

Ignition coil inspection
Refer to electrical components location in section 0a . Ignition coil primary peak voltage Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d . D ...

Other materials:

Stopping and parking
Twist the throttle grip away from yourself to close the throttle completely.  Apply the front and rear brakes evenly and at the same time.  Downshift through the gears as road speed decreases.  Select neutral with the clutch lever squeezed toward the grip (disenga ...

Throttle cable play inspection and adjustment
Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect and adjust the throttle cable play a as follows: Throttle cable play a 2.0 4.0 Mm (0.08 0.16 In) Remove the boot (1).  Loosen the lock-nu ...

Ckp sensor removal and installation
Removal Remove the clutch cover. Refer to clutch removal in section 5c .  Remove the ckp sensor (1). Installation Install the ckp sensor in the reverse order of removal. Refer to clutch installation in section 5c . Iap sensor inspection Refer to dtc c13 (p0105-h/l): ia ...

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