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Suzuki GSX-R 1000 Service Manual: Ignition coil and spark plug removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Repair instructions / Ignition coil and spark plug removal and installation

Removal

The hot
engine can burn you.

Wait until the engine is cool enough to touch.

  1. Turn the ignition switch off.
  2.  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  3.  Disconnect the lead wire couplers (1).

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Caution

disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage.

  1. Remove the ignition coils (2).
Caution

  •  do not pry up the ignition coil with a screwdriver or a bar to avoid its damage.
  •  Be careful not to drop the ignition coil to prevent short/open circuit.

Suzuki GSX-R. Ignition coil and spark plug removal and installation


  1. Remove the spark plugs with the spark plug wrench.

Special tool (a): 09930–10121 (spark plug wrench
set)

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Installation

Install the spark plugs in the reverse order of removal.

Pay attention to the following points:

Caution

do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head.

Special tool (a): 09930–10121 (spark plug wrench
set)

Tightening torque spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Caution

do not hit the ignition coil with a plastic hammer when installing it.

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Suzuki GSX-R. Ignition coil and spark plug removal and installation


Spark plug inspection and cleaning

Refer to “spark plug inspection and cleaning” in section 0b .

Repair instructions
...

Ignition coil inspection
Refer to “electrical components location” in section 0a . Ignition coil primary peak voltage Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . D ...

Other materials:

Front brake master cylinder parts inspection
Refer to “front brake master cylinder / brake lever disassembly and assembly” . Master cylinder Inspect the master cylinder bore for any scratches or other damage Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup ...

Front wheel removal
Place the motorcycle on the side stand. Remove both brake calipers from the front forks by removing two mounting bolts 1 on each calipers. Note: never squeeze the front brake lever with the caliper removed. It is very difficult to force the pads back into the caliper asse ...

Front brake caliper disassembly and assembly
Refer to “front brake caliper removal and installation” . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. Disassembly Remove the brake pads (1) and spring from the ...

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