Suzuki GSX-R 1000 Service Manual: Repair instructions

No spark or poor spark

Troubleshooting Note check that the transmission is in neutral and the engine stop switch is in the “run” position. Grasp the clutch lever. Check that the fuse is not blown and the b ...

Ignition coil and spark plug removal and installation

Removal The hot engine can burn you. Wait until the engine is cool enough to touch. Turn the ignition switch off.  Remove the air cleaner box. Refer to “air cleaner box ...

Other materials:

Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and installation” . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. Bearing Inspect the play of the sprocket mounting drum bearing by hand while it is in the dr ...

Engine assembly installation
Install the engine in the reverse order of engine removal. Pay attention to the following points:  before installing the engine, install the collars (1). Before installing the engine, install the engine mounting thrust adjusters (2). Gradually raise the rear side of ...

Steering stem bearing removal and installation
Removal Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” .  Remove the steering stem lower bearing inner race using a chisel. Remove the steering stem upper and lower bearing races using ...