Suzuki GSX-R 1000 Service Manual: Repair instructions

No spark or poor spark

Troubleshooting Note check that the transmission is in neutral and the engine stop switch is in the “run” position. Grasp the clutch lever. Check that the fuse is not blown and the b ...

Ignition coil and spark plug removal and installation

Removal The hot engine can burn you. Wait until the engine is cool enough to touch. Turn the ignition switch off.  Remove the air cleaner box. Refer to “air cleaner box ...

Other materials:

Balancer shaft journal bearing removal and installation
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Removal Remove the balancer shaft journal bearings (1). Note  do not remove the bearings (1) unless absolutely necessary.  Make a note of where the bearings are r ...

Ignition coil inspection
Refer to “electrical components location” in section 0a . Ignition coil primary peak voltage Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Disconnect all ignition coil. Refer to “ignition coil and spark plug removal and installation” . ...

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) 13 N·m (1.3 Kgf-n, 9.5 Ib-ft) Apply grease. Apply engine coolant. Apply molyb ...