Suzuki GSX-R 1000 Service Manual: Repair instructions

No spark or poor spark

Troubleshooting Note check that the transmission is in neutral and the engine stop switch is in the “run” position. Grasp the clutch lever. Check that the fuse is not blown and the b ...

Ignition coil and spark plug removal and installation

Removal The hot engine can burn you. Wait until the engine is cool enough to touch. Turn the ignition switch off.  Remove the air cleaner box. Refer to “air cleaner box ...

Other materials:

Engine components removable with the engine in place
Engine components which can be removed while the engine is installed on the frame are as follows. For the installing and removing procedures, refer to respective paragraphs describing each component. Center of engine Item Removal Inspection Installation ...

Starter relay removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire (1) from the battery.  Remove the starter relay cover (2) and disconnect the starter rel ...

Conrod crank pin bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...