Suzuki GSX-R 1000 Service Manual: Ignition switch removal and installation
Removal
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the ignition switch lead wire coupler (1).
- Disconnect the immobilizer lead wire coupler (2).
(For e-02, 19, 24, 51)
- Remove the harness clamp (3).
- Remove the ignition switch (4) with the special tools.
Special tool
(a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)
Installation
Install the ignition switch in the reverse order of removal.
Pay attention to the following points:
- tighten the ignition switch mounting bolts (1), right and left with the special tools.
| Caution when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them. |
Special tool
(a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Engine stop switch inspection
Inspect the engine stop switch in the following
procedures:
turn the ignition switch off.
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in secti ...
Drive mode selector inspection
Inspect the drive mode selector in the following procedures:
set up the sds tool. (Refer to the sds operation manual for
further details.)
Turn the ignition switch on.
Cli ...
Other materials:
Engine oil level check
Check the engine oil level as follows:
Place the motorcycle on level
ground on the side stand.
Start the engine and allow it to
idle for a few minutes.
Stop the engine and wait three
minutes.
Hold the motorcycle vertically
and check the oil level through
...
Diagnostic information and procedures
Engine mechanical symptom diagnosis
Refer to “engine symptom diagnosis” in section 1a .
Compression pressure check
The compression pressure reading of a cylinder is a
good indicator of its internal condition.
The decision to overhaul the cylinder is often based on
the results of a compressio ...
Radiator cap inspection
Inspect the radiator cap in the following procedures:
remove the radiator cap. Refer to “cooling circuit inspection” .
Attach the radiator cap (1) to the radiator tester (2)
as shown.
Slowly apply pressure to the radiator cap.
If the radiator cap does not hold the pre ...