Suzuki GSX-R 1000 Service Manual: Rear lighting system construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Rear lighting system construction

Suzuki GSX-R. Rear lighting system construction

License plate light assembly
Reflex reflector (e-03, 28, 33 only)
Clamp
: clamp the license plate light lead wire so as not to be slack.
Rear combination light
Rear turn signal light assembly (lh/rh)
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
1.8 N·m
(0.18 Kgf-m, 1.5 Lbf-ft)
2.8 N·m
(0.28 Kgf-m, 2.0 Lbf-ft)

Apply thread lock to
thread part.

Front turn signal light bulb replacement

Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the turn si ...

Rear combination light removal and installation

Removal Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d . Remove the clamps (1). Disconnect the combination light coupler (2). ...

Other materials:

Front brake hose routing diagram
Hose clamp : clamp end should face downward. Stopper : after the brake hose union has contacted to the stopper, tighten the union bolt. Hose guide : pass the brake hose through the hose guide. Stopper : after positioning the clamp with the stopper ...

Steering / steering damper removal and installation
Removal steering damper Turn the ignition switch off. Disconnect the steering damper solenoid coupler (1). Remove the lower bracket cover (2). Remove the steering damper mounting nut (3) while holding the lock-nut (4). Remove the steering damper mounting bolt ( ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...