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Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Rear combination light removal and installation

Removal

  1. Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .
  2.  Remove the clamps (1).
  3.  Disconnect the combination light coupler (2).
  4.  Remove the rear combination light assembly (3).

Suzuki GSX-R. Rear combination light removal and installation


  1. Remove the combination light bracket (4).

Suzuki GSX-R. Rear combination light removal and installation


Installation

Install the rear combination light in the reverse order of removal. Pay attention to the following point:

Note

when reusing the removed bolts (1), apply a small quantity of the thread lock to them.

Tightening torque rear combination light mounting bolt (a): 2.8 N·m (0.28 Kgf-m, 2.0 Lbf-ft)

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Rear combination light removal and installation


Rear combination light replacement

Caution

if led operation is abnormal, replace the rear combination light with a new one.

Rear lighting system construction
License plate light assembly Reflex reflector (e-03, 28, 33 only) Clamp : clamp the license plate light lead wire so as not to be slack. Rear combination light ...

License plate light components
License plate light bulb (12 v 5 w) Lens cover Lens 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) ...

Other materials:

Specifications
Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. “Water hose routing diagram”  “water pump components”  “water pump construction” Reference: for the tig ...

Rear suspension inspection
Inspect rear suspension every 12 000 km (7 500 miles, 24 months) Inspect the rear shock absorber for oil leakage and check that there is no play in the swingarm. Replace any defective parts, if necessary. Refer to “rear shock absorber removal and installation” in section 2c , “cushion lever ...

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “rear brake pad replacement” . Caution replace the brake pad as a set, otherwise braking performa ...

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