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Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Rear combination light removal and installation

Removal

  1. Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .
  2.  Remove the clamps (1).
  3.  Disconnect the combination light coupler (2).
  4.  Remove the rear combination light assembly (3).

Suzuki GSX-R. Rear combination light removal and installation


  1. Remove the combination light bracket (4).

Suzuki GSX-R. Rear combination light removal and installation


Installation

Install the rear combination light in the reverse order of removal. Pay attention to the following point:

Note

when reusing the removed bolts (1), apply a small quantity of the thread lock to them.

Tightening torque rear combination light mounting bolt (a): 2.8 N·m (0.28 Kgf-m, 2.0 Lbf-ft)

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Rear combination light removal and installation


Rear combination light replacement

Caution

if led operation is abnormal, replace the rear combination light with a new one.

Rear lighting system construction
License plate light assembly Reflex reflector (e-03, 28, 33 only) Clamp : clamp the license plate light lead wire so as not to be slack. Rear combination light ...

License plate light components
License plate light bulb (12 v 5 w) Lens cover Lens 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Rear suspension components”  “rear suspension assembly construction” Special tool ...

Rear brake light switch inspection
Inspect the rear brake light switch in the following procedures:  lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Disconnect the rear brake light switch lead wire coupler (1). Inspect the rear brake light swi ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Water hose routing diagram”  “water pump components”  “water pump construction” Special tool ...

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