Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation
Removal
- Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the clamps (1).
- Disconnect the combination light coupler (2).
- Remove the rear combination light assembly (3).
- Remove the combination light bracket (4).
Installation
Install the rear combination light in the reverse order of removal. Pay attention to the following point:
- tighten the combination light mounting bolts (1) to the specified torque.
| Note when reusing the removed bolts (1), apply a small quantity of the thread lock to them. |
Tightening torque rear combination light mounting bolt (a): 2.8 N·m (0.28 Kgf-m, 2.0 Lbf-ft)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Rear combination light replacement
| Caution if led operation is abnormal, replace the rear combination light with a new one. |
Rear lighting system construction
License plate light assembly
Reflex reflector (e-03, 28, 33 only)
Clamp
: clamp the license plate light lead wire
so as not to be slack.
Rear combination light
...
License plate light components
License plate light bulb (12 v 5 w)
Lens cover
Lens
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
...
Other materials:
Dimmer / passing light switch inspection
Inspect the dimmer/passing light switch in the following
procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch coupler (1).
(Yellow)
Inspect the dimmer/passing light switch ...
Precautions
Precautions for wheel and tire
Proper tire pressure and proper tire loading are important
factors. Over loading tire can lead to tire
failure and loss of motorcycle control.
Under-inflated tires make smooth cornering difficult, and
can result in rapid tire wear.
...
Clutch removal
Drain engine oil. Refer to “engine oil and filter replacement” in
section 0b .
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Disconnect the ckp sensor coupler (1).
Remove the clutch cover (2).
...