Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation
Removal
- Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the clamps (1).
- Disconnect the combination light coupler (2).
- Remove the rear combination light assembly (3).
- Remove the combination light bracket (4).
Installation
Install the rear combination light in the reverse order of removal. Pay attention to the following point:
- tighten the combination light mounting bolts (1) to the specified torque.
| Note when reusing the removed bolts (1), apply a small quantity of the thread lock to them. |
Tightening torque rear combination light mounting bolt (a): 2.8 N·m (0.28 Kgf-m, 2.0 Lbf-ft)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Rear combination light replacement
| Caution if led operation is abnormal, replace the rear combination light with a new one. |
Rear lighting system construction
License plate light assembly
Reflex reflector (e-03, 28, 33 only)
Clamp
: clamp the license plate light lead wire
so as not to be slack.
Rear combination light
...
License plate light components
License plate light bulb (12 v 5 w)
Lens cover
Lens
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
...
Other materials:
Fuel tank construction
Fuel tank heat
shield
: aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesive surface before adhering
the velcro fastenings.
Insert
to the bracket.
Apply
...
Excva pulley inspection
Inspect the excva pulley in the following procedures:
remove the excva pulley. Refer to “excv cable removal and installation”
.
Visually inspect the excva pulley for wear and
damage. If there is anything unusual, replace the
pulley with a new one.
Install the pulle ...
Conrod crank pin bearing removal and
installation
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Removal
Remove the conrod crank pin bearings (1).
Note
do not remove the bearings (1) unless
absolutely necessary.
Make a note of where the bearings are
removed ...