Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction

Excv cable no. 1 (Cl)
Excv cable no. 2 (Op)
When
loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
5 N·m (0.5 Kgf-m, 3.5 Lbf-ft)
42 – 43 Mm (1.65 – 1.69 In)
60 – 61 Mm (2.36 – 2.40 In)
11 – 12 Mm (0.43 – 0.47 In)

Exhaust system components

Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Diagnostic information and procedures
Engine mechanical symptom diagnosis Refer to “engine symptom diagnosis” in section 1a . Compression pressure check The compression pressure reading of a cylinder is a good indicator of its internal condition. The decision to overhaul the cylinder is often based on the results of a compressio ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Rear lighting system construction” Special tool ...

Procedure for returning to service
Clean the entire motorcycle. Remove the oily rags from the air cleaner intake and muffler outlet. Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual. Remove the spark plugs. Turn the engine a few tim ...