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Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction


  1. Excv cable no. 1 (Cl)
  2. Excv cable no. 2 (Op)
  3. When
    loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.

  4. 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft)
  5. 42 – 43 Mm (1.65 – 1.69 In)
  6. 60 – 61 Mm (2.36 – 2.40 In)
  7. 11 – 12 Mm (0.43 – 0.47 In)
Repair instructions
...

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Ect sensor removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Drain engine coolant. Refer to “cooling system inspection” in section 0b .  Disconnect the coupler and remove the ect sensor (1). Caution take special care ...

Fastener removal and installation
Type a Removal Depress the head of fastener center piece (1).  Pull out the fastener (2). Installation Let the center piece stick out toward the head so that the pawls “a” closes. Insert the fastener into the installation hole. Note to prevent the pawl ...

Rear brake pedal adjustment
The rear brake pedal position must be properly adjusted at all times or the disk brake pads will bear against the disk causing damage to the pads and to the disk surface. Adjust the brake pedal posit~ on in the following manner: Loosen lock nut 1, and turn the push rod 2 to locate t ...

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