Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction

Excv cable no. 1 (Cl)
Excv cable no. 2 (Op)
When
loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
5 N·m (0.5 Kgf-m, 3.5 Lbf-ft)
42 – 43 Mm (1.65 – 1.69 In)
60 – 61 Mm (2.36 – 2.40 In)
11 – 12 Mm (0.43 – 0.47 In)

Exhaust system components

Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Balancer shaft journal bearing removal and installation
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Removal Remove the balancer shaft journal bearings (1). Note do not remove the bearings (1) unless absolutely necessary. Make a note of where the bearings are r ...

Clutch installation
Install the primary driven gear assembly (1). Caution if it is difficult to install the primary driven gear, rotate the crankshaft. Be sure to engage the oil pump drive sprocket with the primary driven gear. Install the spacer (2) and bea ...

Specifications
Service data Injector + fuel pump + fuel pressure regulator Fuel Tightening torque specifications Note the specified tightening torque is described in the following. “Fuel pump components” Reference: for the tightening torque of fastener not specified in this se ...