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Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction


  1. Excv cable no. 1 (Cl)
  2. Excv cable no. 2 (Op)
  3. When
    loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.

  4. 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft)
  5. 42 – 43 Mm (1.65 – 1.69 In)
  6. 60 – 61 Mm (2.36 – 2.40 In)
  7. 11 – 12 Mm (0.43 – 0.47 In)
Repair instructions
...

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Steering stem bearing removal and installation
Removal Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” .  Remove the steering stem lower bearing inner race using a chisel. Remove the steering stem upper and lower bearing races using ...

Engine oil
Oil quality is a major contributor to your engine's performance and life. Always select good quality engine oil. Suzuki recommends the use of suzuki performance 4 motor oil or equivalent engine oil. Use sf/sg or sh/ sj with jaso ma in api (american petroleum institute) classification. A ...

Air cleaner element inspection
Inspect air cleaner element every 6 000 km (4 000 miles, 12 months) Inspection Remove the air cleaner element. Refer to “air cleaner element removal and installation” in section 1d .  Inspect the air cleaner element for clogging. If it is clogged with dirt, replace it with a new on ...

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