Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the component with a new one.
Side-stand switch
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication diode test ( )
Note if the tester reads 1.4 V and below when the tester probes are not connected, replace its battery. |
Turn signal / side-stand relay
The turn signal/side-stand relay is composed of the turn signal relay, side-stand relay and diode.
Side-stand relay
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication continuity test ( )
Diode inspection
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication diode test ( )
Note if the multi circuit tester reads 1.4 V and below when the tester probes are not connected, replace its battery. |
Gear position switch
Caution when disconnecting and connecting the gear position switch coupler, make sure to turn off the ignition switch, or electronic parts may get damaged. |
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication continuity test ( )
Special tool
(a): 09900–25008 (multi circuit
tester set)
(b): 09900–25009 (needle-point
probe set)
Tester knob indication voltage ( )
Gear position switch voltage (except neutral position) 0.6 V and more ((+) p – (–) b/w)
Iat sensor removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Remove the iat sensor (1) from the air cleaner box.
Installation
Install the iat sensor in the reverse order of removal.
Pay attention to the following point:
t ...
Schematic and routing diagram
Cooling circuit diagram
Water hose routing diagram
Thermostat air bleeder hole
Cushion
O-ring
Radiator heat guard
: be careful not to damage the pawls when removing.
Yellow
marking
White
marking
Clamp end
should face downward
...
Piston ring removal and installation
Removal
Remove the piston. Refer to “engine bottom side disassembly” .
Carefully spread the ring opening with your thumbs
and then push up the opposite side of the 1st ring to
remove it.
Note
do not expand the piston ring excessively
since it is apt to be broken down. ...