Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the component with a new one.
Side-stand switch
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
diode test ( )
Note if the tester reads 1.4 V and below when the tester probes are not connected, replace its battery. |
Turn signal / side-stand relay
The turn signal/side-stand relay is composed of the turn signal relay, side-stand relay and diode.
Side-stand relay
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity test ( )
Diode inspection
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
diode test ( )
Note if the multi circuit tester reads 1.4 V and below when the tester probes are not connected, replace its battery. |
Gear position switch
Caution when disconnecting and connecting the gear position switch coupler, make sure to turn off the ignition switch, or electronic parts may get damaged. |
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity test ( )
Special tool
(a): 09900–25008 (multi circuit
tester set)
(b): 09900–25009 (needle-point
probe set)
Tester knob indication
voltage ( )
Gear position switch voltage (except neutral position) 0.6 V and more ((+) p – (–) b/w)
Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Conrod small end I.D.
Measure the conrod small end inside diameter using the
small bore gauge.
If the conrod small end inside diameter exceeds the
service limit, replace the conrod.
Special ...
Throttle body disassembly and assembly
Refer to “throttle body removal and installation” .
Disassembly
Caution
identify the position of each removed part.
Organize the parts in their respective groups
so that they can be reinstalled in their
original positions.
Disconnect the fuel feed hose (1), isc valve ho ...
Steering components
Steering stem head nut
Steering stem upper bracket
Steering stem lock-nut
Washer
Steering stem nut
Dust seal cover
Dust seal
Steering stem upper bearing
Steering stem lower bearing
Lower seal
Steering stem lower bracket
Steering stem lo ...