Suzuki GSX-R 1000 Service Manual: Repair instructions

Starter motor runs but does not crank the engine

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up. Step Action ...

Starter motor components

O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf- ...

Other materials:

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing remover set) Installation Caution the removed bearings must be replaced with new on ...

Oil jet inspection
Refer to “oil jet removal and installation” . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...

Pair system inspection
Pair hose Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Inspect the pair hoses for wear or damage. If it is worn or da ...